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CMAK – Fertigung

Manufacturer of bridge cranes, hoists and crane components to European standards for industry

CMAK Logo

CMAK Krantechnik GmbH

Berlin (DE) · Hendek/Sakarya (TR) · Itasca, IL (US)New on Amplifa

1977Founded
3Sites (Berlin, Hendek/Sakarya, Itasca IL)
1–160 tLoad capacity bridge cranes (special versions up to 250 t)
up to 27 mSpan of single-girder bridge cranes

About CMAK

Since 1977, CMAK has specialized in the manufacture of crane systems, hoists and electrical crane components. The product portfolio includes single- and double-girder bridge cranes (load capacities 1 to 160 t, special versions up to 250 t), gantry and semi-gantry cranes, pillar-mounted and wall-mounted jib cranes, underslung cranes, electric wire rope hoists of the NXS and CMX series, electric chain hoists, battery-powered transfer carts as well as end carriages, wheels, travel drives and rope drums. Critical components are manufactured, assembled and tested under controlled conditions at the company's own plant in Hendek (Sakarya, Turkey); steel structures receive corrosion protection and painting. Design and calculation are performed to European standards (DIN, EN, ISO, FEM), including CAD/3D planning and structural analysis. Through its German subsidiary CMAK Krantechnik GmbH in Berlin and its US branch CMAK Inc in Itasca, Illinois, the company offers technical support, installation assistance, factory acceptance tests (FAT) as well as maintenance and spare parts availability. The crane systems are used worldwide in industries such as mechanical engineering, steel and heavy industry, logistics, chemicals, energy, port operations and aerospace.

Site
Berlin
Processes
Bridge cranes (single and double girder) manufacturing/design, Double-girder bridge cranes, Underslung cranes (suspension cranes), Gantry and semi-gantry cranes, Pillar-mounted and wall-mounted jib cranes, Electric wire rope hoists (NXS series), Electric wire rope hoists (CMX series), Electric chain hoists (CMAK DUR10, FEM 2m)
Materials
Steel (steel structures), PVC (enclosed conductor rail systems), Steel structures, PVC-enclosed conductor rails, Certified welding fabrication
Certificates
ISO 9001:2015, EN 1090 EXC 2, EN ISO 3834-2, CE conformity (EU Machinery Directive 2006/42/EC or Machinery Regulation (EU)), FEM 2m classification (CMAK DUR10 chain hoist), CE conformity, FEM 2m (DUR10)
Founded
1977
Industries
Mechanical engineering, Metal processing, Steel and heavy industry, Logistics and distribution, Chemicals, Energy
  1. 01

    Technical consulting and requirements analysis

  2. 02

    CAD/3D design and standards-based calculation

  3. 03

    Welding fabrication and manufacture of critical components

  4. 04

    Quality control and final inspection

  5. 05

    Delivery and installation support / commissioning

  6. 06

    Maintenance, spare parts & long-term support

Materials & Processes

Stahl

Steel structures

Girders, end carriages, rope drums and crane building blocks made of robust, corrosion-protected steel construction.

Kunststoff (PVC)

PVC-enclosed conductor rails

Dust-protected, modular electrification solution for bridge and gantry cranes with long service life.

EN 1090

Certified welding fabrication

Welding fabrication of steel structures to EN 1090 EXC 2 and EN ISO 3834-2 (TÜV Austria).

Sites

Standort Hendek (Sakarya)

Hendek (Sakarya)

TR

Headquarters and factory – manufacturing, assembly and testing of crane components and systems

Part weight / size
Bridge cranes 1–160 t (special up to 250 t)
Materials
Steel
  • Production facilities for crane components and systems
  • Rope drum manufacturing
  • End carriage manufacturing
  • FAT factory acceptance tests
Standort Berlin

Berlin

DE

Subsidiary CMAK Krantechnik GmbH – sales and technical support for the DACH region

Standort Itasca, IL

Itasca, IL

US

CMAK Inc – sales and support for North America

Crane Systems & Components

Bridge cranes (single and double girder)
Bridge cranes (single and double girder)Steel construction/welding fabrication · Industry and heavy loads
Gantry and semi-gantry cranes
Gantry and semi-gantry cranesSteel construction · Construction site and heavy loads
Pillar-mounted jib crane 3.2 t
Pillar-mounted jib crane 3.2 tSteel construction · Workshop and production
Electric wire rope hoist NXS series
Electric wire rope hoist NXS seriesDrive technology · up to 160 t / 240 m lift
Electric wire rope hoist CMX series
Electric wire rope hoist CMX seriesDrive technology · up to 37,500 kg
End carriages, wheels & travel drives
End carriages, wheels & travel drivesManufacturing and testing · Crane construction
HoistSense+ monitoring system
HoistSense+ monitoring systemElectronics · Crane monitoring
Cable drag chain systems
Cable drag chain systemsElectrification · Crane systems
PVC-enclosed conductor rails
PVC-enclosed conductor railsElectrification · Power supply
CMAK.Tools quoting tool
CMAK.Tools quoting toolSoftware · Crane configuration
Aluminum stacking crane
Aluminum stacking craneSpecial crane · Automated production lines
Electric chain hoist DUR10 (FEM 2m)
Electric chain hoist DUR10 (FEM 2m)Hoist · Industrial use

Inside the production

Engineering: CAD planning of crane systems
Engineering: CAD planning of crane systems
Worldwide delivery of crane systems
Worldwide delivery of crane systems
Production hall with crane systems and hoists in fabrication
Production hall with crane systems and hoists in fabrication

Industries

Mechanical engineeringMetal processingSteel and heavy industryLogistics and distributionChemicalsEnergyConstruction and infrastructureAerospaceAutomotive industryPort and terminal operationsMiningShipyardsPaper and pulpPetrochemicalsWaste disposalAluminum anodizing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Bridge cranes (single and double girder) manufacturing/designAssembly–Span up to 27 m (single girder)1 t load capacity – 160 t (special versions up to 250 t)–Steel
Double-girder bridge cranesAssembly––1 t – 160 t (up to 250 t special solutions)–Steel
Underslung cranes (suspension cranes)Assembly––––Steel
Gantry and semi-gantry cranesAssembly––––Steel
Pillar-mounted and wall-mounted jib cranesAssembly–––––
Electric wire rope hoists (NXS series)Assembly–Lift up to 240 m160 t lifting capacity––
Electric wire rope hoists (CMX series)Assembly––37,500 kg––
Electric chain hoists (CMAK DUR10, FEM 2m)Assembly–––––
Battery-powered transfer cartsAssembly–––––
End carriages, wheels & travel drives (manufacturing, assembly and testing of critical components)Assembly–––––
Crane kits / special cranes to customer requirementsEngineering–––––
MonorailsAssembly–––––
CAD/3D design, structural analysis, crane runway and suspension designEngineering–––––
Welding fabrication (certified welding processes, EN 1090 EXC 2, EN ISO 3834-2)Joining––––Steel
Corrosion protection / painting of steel structuresSurface––––Steel
Factory acceptance tests (FAT) and quality control/final inspectionTesting–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production facilities (manufacturing of crane components)CMAK–––Hendek, Sakarya, Turkey
Electric wire rope hoist NXS series (product)CMAK NXS––––
Electric wire rope hoist CMX series (product)CMAK CMX––––
Electric chain hoist (product)CMAK DUR10––––
Battery-powered transfer cart (product)CMAK––––

Additional services

Technical consulting and requirements analysisCAD/3D design and standards-based calculationManufacturing and quality controlDelivery and installation support / commissioningMaintenance, spare parts & long-term support (spare parts availability for at least 10 years)Factory Acceptance Tests (FAT)HoistSense+ monitoring systemCMAK.Tools quoting toolPartner/dealer program

Quality & Certification

CMAK operates a structured quality management system with documented, regularly audited manufacturing processes. Every batch undergoes multi-stage quality control before delivery; factory acceptance tests (FAT) and fully documented inspection results are available on request.

EvidenceHendek (Sakarya)Berlin
ISO 9001:2015
EN 1090 EXC 2
EN ISO 3834-2
CE conformity
FEM 2m (DUR10)

History

  1. 1977

    Foundation; operations began with one of the most modern production facilities for crane components and systems in Turkey.

  2. Establishment of the German subsidiary CMAK Krantechnik GmbH in Berlin and the US branch CMAK Inc in Itasca, Illinois.

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