AI software for optimizing powder coating systems: film thickness measurement, process control and powder savings.
coatingAI AG
Winterthur, SwitzerlandNew on Amplifa
About coatingAI
coatingAI AG is a Swiss technology company based in Winterthur that develops AI-powered optimization software for powder coating lines. The product portfolio comprises three tiers: Blueprint OS as an AI platform for horizontal lines, Blueprint Plus with real-time film thickness measurement prior to curing in partnership with coatmaster AG, and The Autopilot for fully automatic control of powder output, electrostatics and airflow on horizontal and vertical lines. The software supports both spray-to-waste and recirculation systems; the company guarantees at least 10 % powder savings, and according to its figures customers achieve 16–30 %. Commissioning takes around four hours per line without production downtime, complemented by training and continuous improvement courses for operators. The system is used on hundreds of coating lines worldwide, at contract coaters, in-house coaters and OEM supplier networks in industries such as automotive, agricultural machinery, electronics, furniture and household appliances.
- Site
- Winterthur
- Processes
- Powder coating (AI optimization of the coating line), AI optimization for powder coating (Blueprint OS), Real-time film thickness measurement with Coatmaster partnership (Blueprint Plus), Fully automated process control (The Autopilot), Onsite pilot and training without production downtime, Continuous improvement courses for operators
- Materials
- Blueprint OS, Blueprint Plus, The Autopilot
- Industries
- Powder coaters / job coaters, Automotive and agricultural machinery, Electronics and consumer goods, Furniture and office equipment, Household appliances, OEM component purchasing
- 01
Consulting and onsite pilot
- 02
Installation on existing line (approx. 4 hours per line, no downtime)
- 03
Real-time measurement and data collection (Blueprint Plus, coatmaster sensors)
- 04
AI analysis and optimization of coating parameters
- 05
Process control depending on automation tier (operator-led to The Autopilot)
- 06
Training and continuous improvement
Products & Technology
Blueprint OS
AI optimization platform for horizontal coating lines that guides operators to optimal parameters.
Blueprint Plus
Combination of Blueprint with coatmaster pre-cure film thickness measurement for real-time feedback and less rework.
The Autopilot
Fully automatic real-time control of powder output, electrostatics, airflow, part geometry and humidity.
Location
Winterthur
CHHeadquarters
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Powder coating (AI optimization of the coating line)Surface | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| AI optimization platform for powder coating lines (Blueprint OS) | coatingAI Blueprint OS | – | – | – | Winterthur, Switzerland |
| Coating control with pre-cure film thickness measurement (optical sensors) | coatingAI Blueprint Plus (with coatmaster) | – | – | – | – |
| Fully automatic coating control (powder output, electrostatics, airflow) | coatingAI The Autopilot | – | – | – | – |
Additional services
History
- 2025
Publication of the website and company presence (JSON-LD datePublished April/August 2025)