System house for industrial image processing, robotics and turnkey testing and inspection systems
Compar AG
Freienbach · Yverdon-les-Bains · Munich · WaterfordNew on Amplifa
About Compar
Founded in 1986, Compar AG is a system house for industrial image processing and robotics headquartered in Freienbach (Switzerland). The company develops and integrates turnkey inspection and testing systems based on PC-based vision systems (VISIONexpert®), intelligent Cognex cameras, Epson industrial robots and cobots from Rainbow Robotics. The service portfolio includes 100% optical quality control, deep learning inspection (Cognex ViDi), X-ray inspection, CIS sensor line-scan inspection, label inspection as well as automated parts handling and palletizing down to lot size 1. In addition, Compar offers studies and specifications, OEM image processing modules, robot programming, validation support according to 21 CFR Part 11 and GAMP5, remote maintenance, maintenance and user training. Customers come mainly from pharmaceuticals and medical technology, automotive, watchmaking, packaging, electronics and semiconductors, and aerospace. In addition to the locations in Freienbach, Yverdon-les-Bains and Munich, Compar operates a subsidiary in Waterford (Ireland); key customers are in Europe, with further customers worldwide.
- Site
- Freienbach
- Processes
- Industrial image processing (machine vision), 100% quality control (optical inspection), Automation (singingling out, inspecting, sorting, transferring parts), Robotics (handling, pick-and-place, robot integration), X-ray in-line inspection (autonomous end-of-line inspection), X-ray standalone inspection (parts in trays or blisters), X-ray inspection of catheters (automated, non-destructive), Label Quality Inspection (label inspection, 600/1200 dpi)
- Materials
- Li-ion battery foils (copper foil anode, coated aluminium cathode), Plastic (contact lenses, plastic syringes), PC-based Vision Systems (VISIONexpert®), Intelligent Cognex Cameras (In-Sight), Epson Industrial Robots (SCARA, 6-Axis), Cobots (Epson AX6, Rainbow RB Series), CIS Sensors (WHEC), X-Ray Inspection Systems
- Certificates
- ISO 9001:2015, ISO 9001
- Founded
- 1986
- Employees
- 26
- Industries
- Pharmaceuticals & Medical Technology, Automotive & Transport, Watchmaking & Luxury, Food & Packaging, Electronics & Semiconductors, Aerospace & Defense
- 01
Studies & Analyses / Specification
- 02
Concept & Image Acquisition Station (Cameras, Optics, Lighting)
- 03
Software Development (VISIONexpert®)
- 04
Robot Programming & Handling Integration
- 05
Installation & Commissioning
- 06
Validation (21 CFR Part 11, GAMP5)
- 07
Maintenance, Remote Maintenance & Training
Products & Processes
PC-based Vision Systems (VISIONexpert®)
Modular vision platform from single-camera station to multi-camera high-performance system, 21 CFR Part 11 compliant.
Intelligent Cognex Cameras (In-Sight)
Smart cameras for inspection, identification and measurement; Compar is a Partner System Integrator (PSI) for Cognex.
Epson Industrial Robots (SCARA, 6-Axis)
Over 560 variants with arm lengths of 175–1400 mm and payloads of 1–20 kg for handling, pick-and-place and inspection.
Cobots (Epson AX6, Rainbow RB Series)
Collaborative robots for machine tending, assembly, dispensing as well as polishing and grinding.
CIS Sensors (WHEC)
Line-scan sensor technology with scan lengths of 18–6000 mm and 100–1200 dpi for print, label and battery foil inspection.
X-Ray Inspection Systems
Autonomous in-line and standalone X-ray inspection, including non-destructive catheter inspection.
Deep Learning Quality Control (Cognex ViDi)
AI-based neural networks for solder joint and component placement inspection.
Label Quality Inspection (Zebra ZT600)
Apprentice-free label inspection up to 1200 dpi with ERP connection and audit trail.
Locations
Freienbach
CHHeadquarters
- VISIONexpert® development
- Testing system integration
Yverdon-les-Bains
CHOffice
Munich
DEOffice
Waterford
IESubsidiary
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Industrial image processing (machine vision)Inspection | – | – | – | Lot size 1 | – |
| 100% quality control (optical inspection)Inspection | – | – | – | – | – |
| Automation (singingling out, inspecting, sorting, transferring parts)Assembly | – | – | – | Lot size 1 | – |
| Robotics (handling, pick-and-place, robot integration)Assembly | – | – | – | – | – |
| X-ray in-line inspection (autonomous end-of-line inspection)Inspection | – | – | – | – | – |
| X-ray standalone inspection (parts in trays or blisters)Inspection | – | – | – | – | – |
| X-ray inspection of catheters (automated, non-destructive)Inspection | – | – | – | – | – |
| Label Quality Inspection (label inspection, 600/1200 dpi)Inspection | – | 216 mm (scan width) | – | – | – |
| CIS sensor inspection (contact image sensor, line scan)Inspection | – | 6000 mm (scan length) | – | – | – |
| Autonomous inspection system (small parts in trays/blister packs)Inspection | Repeatability ±0.01 mm | 40*70 cm (working area) × 10*10 cm to 40*70 cm | – | small to medium lot sizes | – |
| Flexible parts handling (pick & place, singulating, sorting, checking)Assembly | – | 150 x 150 mm × 5 x 5 mm to 150 x 150 mm | – | – | – |
| Table Top Station (single inspection system / prototype station)Inspection | – | – | – | very small series | – |
| Deep learning quality control (e.g. solder joints, placement defects)Inspection | – | – | – | – | – |
| 100% in-line assembly inspection (e.g. inhaler)Inspection | – | – | – | – | – |
| Quality inspection of implant screws with dimensional measurementInspection | Hundredths of a millimeter (0.01 mm) | – | – | Small series | – |
| Comprehensive quality inspection of contact lensesInspection | – | – | – | – | – |
| Optical quality control for Li-ion battery coatings (position control)Inspection | ±0.2 mm | 800 mm (CIS sensor width) × 760 mm web width | – | – | – |
| Print image inspection (e.g. dose scale on insulin syringe)Inspection | – | – | – | – | – |
| Runout measurement of shafts and grindersInspection | – | – | – | – | – |
| Control nozzle handling with robot & visionAssembly | – | – | – | – | – |
| Engineering for high-tech coating systemsEngineering | – | – | – | – | – |
| Studies / analyses (specification, overall concept, image acquisition station)Engineering | – | – | – | – | – |
| Development of turnkey vision solutions, OEM modules, robot programmingEngineering | – | – | – | – | – |
| Service / support (installation, commissioning, validation, remote maintenance, maintenance)Engineering | – | – | – | – | – |
| 3D inspection of bread rolls (object detection and measurement)Inspection | – | – | – | – | – |
| Wafer inspection using CIS sensor (semiconductor surface inspection)Inspection | – | – | – | – | – |
| Singling out of parts (e.g. blades of garden shears)Assembly | – | – | – | – | – |
| Universal palletizing system for precision parts (e.g. dental drills)Assembly | – | – | – | – | – |
| Fitting of high-quality bearing seats (SCARA + VISIONexpert)Assembly | – | – | – | – | – |
| Packaging Secure Track & TraceInspection | – | – | – | – | – |
| Inspection of DataMatrix codes (OCV)Inspection | – | – | – | – | – |
| Print control (e.g. dashboard, date ring)Inspection | – | – | – | – | – |
| Automatic reading of vehicle license plates (AI-based)Inspection | – | – | – | – | – |
| Precise punching of steering wheel cables (measuring and correcting flat ribbon conductors)Assembly | – | – | – | – | – |
| Airbag inspection (checking balloon shape)Inspection | – | – | – | – | – |
| Pneumatic pressure sensor – flexible handling for assemblyAssembly | – | – | – | – | – |
| Universal parts feeding of watch parts (lubricating, fitting, printing)Assembly | – | – | – | – | – |
| Cobots (Rainbow Robotics) for routine tasks, polishing & grindingAssembly | – | – | – | – | – |
| Assembly | 0.03 mm repeatability | – | – | – | – |
26 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Industrial robot (SCARA, 6-axis) | Epson | – | Arm lengths 175 mm to 1400 mm, payloads 1 to 20 kg | – | – |
| SCARA robot G series | Epson G series | – | – | – | – |
| SCARA robot LS-B series | Epson LS-B series | – | – | – | – |
| SCARA robot T series | Epson T series | – | – | – | – |
| SCARA spider robot RS series | Epson RS series | – | – | – | – |
| 6-axis robot C series | Epson C series | – | – | – | – |
| 6-axis robot VT series | Epson VT series | – | – | – | – |
| 6-axis robot N series | Epson N series | – | – | – | – |
| Cobot (collaborative robot, 6 axes) | Epson AX6 | – | 900 mm arm reach, 6 kg payload | – | – |
| Cobot RB series | Rainbow Robotics RB Series | – | – | – | – |
| Intelligent camera In-Sight 2000 series | Cognex In-Sight 2000 | – | – | – | – |
| Intelligent camera In-Sight 5705 series | Cognex In-Sight 5705 | – | – | – | – |
| Intelligent camera In-Sight 7000 series | Cognex In-Sight 7000 | – | – | – | – |
| Intelligent camera In-Sight 8000 series | Cognex In-Sight 8000 | – | – | – | – |
| Intelligent camera In-Sight 9000 series | Cognex In-Sight 9000 | – | – | – | – |
| PC-based vision system VISIONexpert® | Compar VISIONexpert® | – | – | – | – |
| Autonomous inspection system (AIS) | Compar AIS | – | Working areas 10*10 cm to 40*70 cm, overall system H*L*W 200*140*100 cm | – | – |
| Table Top Station | Compar | – | customer-specific dimensions | – | – |
| CIS sensor (contact image sensor) | WHEC | – | Scanning length 18 mm to 6000 mm, 100-1200 dpi, up to 140 kHz / 533.4 m/min | – | – |
| X-ray in-line system | Compar | – | – | – | – |
| X-ray standalone system | Compar | – | – | – | – |
| X-ray inspection machine for catheters | Compar | – | – | – | – |
| Flexible parts handling (pick & place system) | Compar | – | Part sizes 5 x 5 mm to 150 x 150 mm | – | – |
| e-Motion terminal system | Compar e-Motion | – | Monitors 15" - 22" | – | – |
| Label inspection system (Zebra ZT600 series) | Compar / Zebra ZT600 Series | – | Scan width 8-8.5" (up to 216 mm), 600 dpi | – | – |
| AnyFeeder feeding system | Flexfactory AnyFeeder | – | – | – | – |
Additional services
Reference customers
Quality
Compar AG is certified to ISO 9001:2015 (certification by SGS) and operates a total quality management system. VISIONexpert® systems support validation according to 21 CFR Part 11 and GAMP5, including audit trail and access levels.
| Evidence | Freienbach |
|---|---|
| ISO 9001 |
History
- 1986
Founding of Compar AG
- 2022
Team of 26 people, of which 21 engineers