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composite consult – Fertigung

Consulting engineers for fibre composite materials, specialized in rotor blade manufacturing and system solutions in wind energy

composite consult Logo

composite consult GmbH

SchwerinNew on Amplifa

Founded
Employees
1 (Schwerin)Locations
GmbHLegal form

About composite consult

composite consult GmbH is a group of consulting engineers based in Schwerin, specializing in fibre composite materials in wind energy. Its core competence lies in rotor blade manufacturing as well as nacelle and hub covers on wind turbines, both onshore and offshore. The service portfolio includes technical consulting, supplier audits, manufacturing surveillance, process and quality optimization, rotor blade inspection as well as damage assessments and repair support. In addition, the company develops site selection and production planning, cost-benefit analyses and monitoring systems for rotor blade condition monitoring. In the R&D project "Automatic Rotorblade Groundbased Observation System", a multi-sensor system is being developed as a measuring platform for rotor blade monitoring. More than ten years of practical experience in the field of wind energy flow into project-specific, holistic consulting, from prototype support through to series production. The portfolio has been handed over to the subsidiary tools for composite GmbH, which itself manufactures fibre composite components.

Site
Schwerin
Processes
Rotor blade inspection (onshore/offshore), Development and execution of repairs (including series repairs), Manufacturing surveillance and auditing of rotor blade production, Development of monitoring systems for condition monitoring, Technical consulting fibre composite materials, Rotor blade inspection (onshore and offshore), Repair support and repair surveillance, Supplier audits and quality assurance audits
Materials
Fibre composite material
Certificates
Supplier audits fibre composite material, Manufacturing surveillance
Industries
Wind energy (onshore and offshore), Fibre composite material manufacturing
  1. 01

    Technical Consulting

  2. 02

    Supplier Audit

  3. 03

    Production Planning and Site Selection

  4. 04

    Manufacturing Surveillance

  5. 05

    Quality and Process Optimization

  6. 06

    Rotor Blade Inspection and Assessments

  7. 07

    Repair Support

  8. 08

    Monitoring and Lifetime Analysis

Materials & Processes

FVW

Fibre composite material

Fields of application are rotor blade manufacturing as well as nacelle and hub covers on wind turbines.

Locations

Standort Schwerin

Schwerin

DE

Head office with consulting and engineering

Materials
Fibre composite material

Fields of Activity

Rotor blade inspection onshore and offshore
Rotor blade inspection onshore and offshoreTesting · Wind energy
Repair support and repair surveillance
Repair support and repair surveillanceAssembly · Wind energy

Inside the production

composite consult GmbH
composite consult GmbH
R&D project Automatic Rotorblade Groundbased Observation System
R&D project Automatic Rotorblade Groundbased Observation System

Industries

Wind energy (onshore and offshore)Fibre composite material manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Rotor blade inspection (onshore/offshore)Testing––––Fibre composite material
Development and execution of repairs (including series repairs)Assembly––––Fibre composite material
Manufacturing surveillance and auditing of rotor blade productionTesting–––––
Development of monitoring systems for condition monitoringEngineering–––––

Additional services

Technical consulting fibre composite materialsRotor blade inspection (onshore and offshore)Repair support and repair surveillanceSupplier audits and quality assurance auditsManufacturing surveillanceProcess and quality optimizationProduction planning and site selectionRotor blade assessments and damage assessmentsDevelopment of monitoring systems for rotor blade condition monitoringData analysis and monitoringLifetime analysis and evaluationCost-benefit analyses and variant comparisons

Quality & Audits

As recognized auditors in the field of fibre composite materials, they develop action plans and prioritizations for quality-assured production for audited companies. The inspectors work onshore and offshore in close coordination with customers and certification authorities.

EvidenceSchwerin
Supplier audits fibre composite material
Manufacturing surveillance

History

  1. More than ten years of activity in the field of wind energy; portfolio is handed over to the subsidiary tools for composite GmbH

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