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Comtronic – Fertigung

Development and manufacture of miniature connectors and cable assemblies for aerospace and military applications.

Comtronic Logo

Comtronic GmbH Verbindungstechnik

Im Neuenacker 4, 69253 HeiligkreuzsteinachNew on Amplifa

over 40 yearsMarket presence
ISO 9001:2015Certified since
HeiligkreuzsteinachLocation

About Comtronic

Comtronic GmbH Verbindungstechnik, based in Heiligkreuzsteinach near Heidelberg, is a manufacturer of high-quality connectors and cable assemblies. For over 40 years, the company has supplied the aerospace and military sectors. Its portfolio includes miniature circular connectors of the MicroCom series (diameter 5.0–18 mm, 2- to 12-pole, solder/crimp termination, PCB mounting, 2,500 mating cycles, -55 °C to 250 °C), Micro-D rectangular connectors to MIL 83513 with twist-pin (9- to 100-pole, hermetic and EMC-sealed) as well as matching backshells. In addition, Comtronic develops and manufactures custom solutions such as backplanes and components for extreme shock loads, temperature requirements and miniaturization. In cable assembly, the company realizes complex cable sets in small to medium quantities with 100 % testing. In addition, the company handles the procurement of MIL-approved and discontinued components as well as heat-shrink and braided sleeving, including special versions in RAL colors, PTFE and Viton. Certified to ISO 9001:2015.

Site
Heiligkreuzsteinach
Processes
Cable assembly (cable sets, complex cables), 100% testing (cable sets), PCB mounting (solder/crimp termination on connectors), Development and manufacture of miniature connectors and cable assemblies, Manufacture of filtered connectors, Development and manufacture of custom solutions/backplanes, Cable assembly (small to medium quantities, complex cable sets), 100% testing
Materials
PTFE (sleeves), Viton (sleeves), PTFE, Viton, MicroCom miniature circular connectors, Micro-D to MIL 83513
Certificates
ISO 9001:2015
Industries
Aerospace, Military
  1. 01

    Engineering and development

  2. 02

    Procurement of MIL-approved components

  3. 03

    Connector manufacturing

  4. 04

    Cable assembly

  5. 05

    100 % testing

Materials & Processes

PTFE

PTFE

Sleeves as custom solutions for special applications, partly available in RAL colors.

Viton

Viton

Sleeves for applications with elevated temperature and chemical requirements.

MicroCom

MicroCom miniature circular connectors

Metal housing with high EMC shielding, 2,500 mating cycles, -55 °C to 250 °C, also available as a high-speed variant up to 1 Gbit.

Micro-D

Micro-D to MIL 83513

Miniature rectangular connectors with twist-pin, 9- to 100-pole, hermetic and EMC-sealed.

Locations

Standort Heiligkreuzsteinach

Heiligkreuzsteinach

DE

Headquarters, development and manufacturing

Lot size
Small to medium quantities
Materials
Miniature connectors, cable assemblies

Products & Components

MicroCom miniature circular connector
MicroCom miniature circular connectorConnector manufacturing · Aerospace
Micro-D connector to MIL 83513
Micro-D connector to MIL 83513Connector manufacturing · Military
Micro-D backshell
Micro-D backshellConnector manufacturing · Military
Cable assembly / complex cable sets
Cable assembly / complex cable setsCable assembly · Aerospace
Military connector
Military connectorProcurement & manufacturing · Military
Heat-shrink and braided sleeving
Heat-shrink and braided sleevingTrading & custom solutions · Aerospace
Custom solutions / backplanes
Custom solutions / backplanesEngineering · Aerospace

Inside the production

DEKRA certification ISO 9001:2015
DEKRA certification ISO 9001:2015

Industries

AerospaceMilitary

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable assembly (cable sets, complex cables)Joining–––small quantities – medium quantities–
100% testing (cable sets)Testing–––––
PCB mounting (solder/crimp termination on connectors)Assembly–––––
Development and manufacture of miniature connectors and cable assembliesEngineering–––––
Manufacture of filtered connectorsAssembly–––––

Additional services

Development and manufacture of custom solutions/backplanesCable assembly (small to medium quantities, complex cable sets)100% testingProcurement of MIL-approved and discontinued componentsCustom solutions (shock loads, temperature, miniaturization, RAL colors, PTFE and Viton)

Quality

Comtronic is certified to ISO 9001:2015 (DEKRA, no. 30521365/2, valid until 15.07.2027) for the development and manufacture of miniature connectors and cable assemblies. Cable sets are 100 % tested.

EvidenceHeiligkreuzsteinach
ISO 9001:2015

History

  1. Over 40 years of supplying the aerospace and military sectors.

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