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COMUNA-metall – Fertigung

Manufacturer and service provider for gas-engine combined heat and power (CHP) units, from planning through to operation.

COMUNA-metall Logo

COMUNA-metall GmbH

New on Amplifa

1980Founded
1984Focus on CHP
over 100Employees
over 1,000Projects implemented
50–112 kWElectrical output of modules

About COMUNA-metall

COMUNA-metall was founded in 1980 and has focused since 1984 on the production, maintenance, servicing and operation of gas-engine combined heat and power (CHP) units. The company manufactures CHP modules in the 2726 series (50 kW electrical) and 5450 series (100–112 kW electrical) with robust gas engines, water-cooled generators, thermo-acoustic enclosures and downstream condensing exhaust gas heat exchangers. The units support flexible fuels such as natural gas, propane, sewage gas and biogas and achieve efficiencies of up to 96%. The service portfolio includes planning and consulting, economic feasibility analysis, construction, permitting matters, application for funding, as well as service covering fault clearance, repairs by its own skilled staff, spare parts service and software maintenance of control programs. Customers include energy utilities, companies with high electricity and heat demand, and public facilities such as school centers, clinics and swimming pools. Over 1,000 projects have been implemented; the company employs more than 100 staff.

Processes
Production of gas-engine combined heat and power units (CHP modules series 2726 and 5450), Maintenance and servicing of CHP installations (fault clearance, repairs, spare parts,, Operation of gas-engine combined heat and power units, Planning, consulting, economic feasibility analysis and construction of CHP installations incl., Planning and consulting, Concept design and economic feasibility analysis, Construction of CHP units, Permitting matters
Materials
Natural gas, Propane, Biogas, Sewage gas
Founded
1980
Employees
over 100
Industries
Energy utilities, Companies with high electricity and heat demand, Public facilities
  1. 01

    Planning and consulting

  2. 02

    Economic feasibility analysis

  3. 03

    Construction / assembly

  4. 04

    Commissioning

  5. 05

    Maintenance and servicing

  6. 06

    Operation

Fuels & Technology

Erdgas

Natural gas

Standard fuel for CHP operation.

Propan

Propane

Flexible fuel for operation without a natural gas connection.

Biogas

Biogas

Renewable fuel for climate-friendly operation.

Klärgas

Sewage gas

Renewable fuel from wastewater treatment plants.

Location

Standort

DE

Headquarters: production, service and operation of CHP units

CHP Modules

CHP module, series 2726
CHP module, series 2726Series production · 50 kW electrical, 92–110 kW thermal
CHP module, series 5450
CHP module, series 5450Series production · 100–112 kW electrical, 180–236 kW thermal

Inside the production

CHP production
CHP production
Service vehicles
Service vehicles
CHP modules series 2726 and 5450
CHP modules series 2726 and 5450
CHP module on trailer
CHP module on trailer
Combined heat and power unit in operation
Combined heat and power unit in operation

Industries

Energy utilitiesCompanies with high electricity and heat demandPublic facilities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of gas-engine combined heat and power units (CHP modules series 2726 and 5450)Assembly–––––
Maintenance and servicing of CHP installations (fault clearance, repairs, spare parts,Assembly–––––
Operation of gas-engine combined heat and power unitsAssembly–––––
Planning, consulting, economic feasibility analysis and construction of CHP installations incl.Engineering–––––

Additional services

Planning and consultingConcept design and economic feasibility analysisConstruction of CHP unitsPermitting mattersMaintenance and servicingFault clearanceRepairs by own skilled staffSpare parts serviceProvision of operating resourcesSoftware maintenance of control programsApplication for fundingOperation of CHP units

Reference customers

Schulzentrum HaßlochWeserlandklinik VlothoHeubergbad / Rheinbad Wesel

History

  1. 1980

    Foundation of COMUNA-metall

  2. 1984

    Focus on production, maintenance, servicing and operation of gas-engine combined heat and power units

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