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Condor – Fertigung

Manufacturer of pressure switches, pump controls and electronic control solutions for pressure and level regulation.

CO

Condor-Werke Gebr. Frede GmbH

Ennigerloh-Westkirchen · Wuppertal · Waddinxveen (NL) · Charlotte, NC (USA)New on Amplifa

1893Founded
4 locationsEnnigerloh, Wuppertal, Waddinxveen, Charlotte
0.9–250 barPressure range of the pressure switches
4th generationFamily-run
1995First ISO 9001 certified

Company

Condor-Werke Gebr. Frede GmbH, founded in 1893 and family-run in the fourth generation, is headquartered in Ennigerloh-Westkirchen (Westphalia). The Condor Group develops and manufactures components and system solutions for the regulation and control of pressure and level: electromechanical power and control pressure switches of the MDR series, pump controls, motor protection switches, float switches as well as standardized and custom electronic control solutions. The value chain includes in-house toolmaking, plastic injection molding (since 2008), and at the Wuppertal site (Condor Elektronic Scharco) SMT and THT printed circuit board assembly with automatic optical inspection and electrical testing. Housings and components are made, among other things, from aluminum die casting, stainless steel, brass and galvanized steel. Condor products are used worldwide in compressed air technology, water and wastewater technology, fire protection/fire extinguishing systems, railway technology, shipbuilding, agriculture, retail and plant engineering – from prototypes through small and medium production runs to large-scale series.

Site
Ennigerloh
Processes
Manufacturing of pressure switches (power pressure switches, control pressure switches, MDR series), Production of electronic controls / control engineering / systems engineering, SMT assembly (printed circuit board assembly), THT assembly (through-hole printed circuit board assembly), Automatic optical inspection (AOI) and electrical testing, In-house toolmaking, Plastic injection molding production, Test benches for mechanical and electrical endurance tests (lifecycle tests, vibration tests)
Materials
Aluminum die casting, PI diaphragm, Stainless steel, Brass, Galvanized steel, Plastic, Plastic injection molding, SMT and THT assembly
Certificates
ISO 9001:2015, VdS test mark (pressure switches for fire extinguishing systems, recognized, Product approvals: UL, CCC, CSA, EAC, VDE, KEMA, DNV (GL), ATEX, ISO 9001, VdS test mark / recognized VdS manufacturing facility, Product approvals UL, CCC, CSA, EAC, VDE, KEMA, DNV (GL), ATEX
Founded
1893
Industries
Compressed air technology/pneumatics, Water and wastewater technology, Fire protection/fire extinguishing systems, Railway technology/vehicle technology, Shipbuilding/offshore, Agriculture
  1. 01

    Development / Engineering (hardware and software)

  2. 02

    Toolmaking

  3. 03

    Plastic injection molding

  4. 04

    Aluminum die casting (purchased parts)

  5. 05

    SMT/THT printed circuit board assembly

  6. 06

    Assembly

  7. 07

    AOI and electrical testing

  8. 08

    Endurance tests / lifecycle tests

  9. 09

    Worldwide distribution via subsidiaries and partners

Materials & Processes

Al-GD

Aluminum die casting

Housing material of the MDR pressure switches for vacuum, pneumatic and hydraulic systems.

PI

PI diaphragm

Diaphragm material in the diaphragm pressure switch for pressure measurement.

EdS

Stainless steel

Used in water and pump technology, e.g. domestic water systems with stainless steel pump.

MS

Brass

Material for pressure connections in water technology.

St

Galvanized steel

Used for components in water and pump technology.

KU

Plastic

Injection molding of plastic components in in-house production.

SG

Plastic injection molding

In-house process since 2008 for plastic components of the products.

SMD/THT

SMT and THT assembly

Electronics manufacturing on own assembly lines at the Wuppertal site.

Locations

Standort Ennigerloh-Westkirchen

Ennigerloh-Westkirchen

DE

Headquarters, holding as well as manufacturing of pressure switches, injection molding and toolmaking

Lot size
Prototype to large-scale series
Materials
Aluminum die casting, PI diaphragm, plastic, stainless steel, brass, steel
  • Plastic injection molding machines
  • In-house test benches for mechanical and electrical endurance tests
  • Automatic testing systems
  • In-house toolmaking
Standort Wuppertal

Wuppertal

DE

Subsidiary Condor Elektronic Scharco: SMT/THT printed circuit board assembly, control technology

Lot size
Prototype to large-scale series
Materials
Printed circuit boards, plastic
  • SMT assembly line
  • THT assembly line
  • AOI system (automatic optical inspection)

Waddinxveen

NL

Subsidiary Condor Benelux: sales and warehousing

Charlotte, NC

US

Subsidiary Condor USA, Inc.: sales of pressure switches for North, Central and South America

Products & Components

Pressure switch MDR
Pressure switch MDRDiaphragm pressure switch · compressed air and water technology
Pump control
Pump controlElectronic control · water/wastewater technology

Inside the production

Compressed air station with Condor technology
Compressed air station with Condor technology
Manufacturing at the Westkirchen site
Manufacturing at the Westkirchen site
Product photos pressure switches
Product photos pressure switches
Administration at the Ennigerloh headquarters
Administration at the Ennigerloh headquarters

Industries

Compressed air technology/pneumaticsWater and wastewater technologyFire protection/fire extinguishing systemsRailway technology/vehicle technologyShipbuilding/offshoreAgricultureRetail (checkout counter systems)Plant engineeringSmall wastewater treatment plants

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of pressure switches (power pressure switches, control pressure switches, MDR series)Assembly–––Large-scale seriesAluminum die casting, PI diaphragm, Stainless steel, Brass, Steel (galvanized)
Production of electronic controls / control engineering / systems engineeringAssembly–––Prototype – Large-scale series–
SMT assembly (printed circuit board assembly)Assembly––––Printed circuit boards
THT assembly (through-hole printed circuit board assembly)Assembly––––Printed circuit boards
Automatic optical inspection (AOI) and electrical testingTesting–––––
In-house toolmakingEngineering–––––
Plastic injection molding productionPlastics––––Plastic
Test benches for mechanical and electrical endurance tests (lifecycle tests, vibration tests)Testing–––––
Development of custom hardware and software solutions (from product concept to series production)Engineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
SMT assembly line––––Wuppertal (Condor Scharco)
THT assembly line––––Wuppertal (Condor Scharco)
AOI system (automatic optical inspection)––––Wuppertal (Condor Scharco)
Automatic testing systems–––––
In-house test benches for mechanical and electrical endurance tests––––Ennigerloh
Plastic injection molding machines–––2008Ennigerloh

Additional services

Custom control solutions (concept, development, series production)Electronics manufacturing (SMT and THT assembly, AOI and electrical testing)In-house toolmakingPlastic injection molding productionRemote monitoring/control of pump controlsComplete solutions for compressor and pump systems

Reference customers

Compressor and pump manufacturers (well-known OEMs, not named)Industrial customers, wholesale and specialist trade, trades, mechanical and plant engineering

Quality

Condor operates a quality management system certified since 1993 in accordance with DIN EN ISO 9001 (currently ISO 9001:2015). Every product undergoes AOI and electrical testing; on in-house test benches, mechanical and electrical lifecycle and vibration tests are carried out.

EvidenceEnnigerloh-WestkirchenWuppertal
ISO 9001
VdS test mark / recognized VdS manufacturing facility
Product approvals UL, CCC, CSA, EAC, VDE, KEMA, DNV (GL), ATEX

Company History

  1. 1893

    Foundation of the company Condor-Werke by Heinrich Frede as a machine factory in Westkirchen; initially production of centrifuges.

  2. 1897

    Heinrich Frede sells the factory to his brother August Frede.

  3. 1905

    Production of the first German milking machines ("WESTPHALIA", "Frede-Milker"); around 120 employees.

  4. 1932

    Gerd and Wilhelm Frede take over the factory.

  5. 1935

    World's first patent for a diaphragm pressure regulator/pressure switch for automatic pump control; the MDR brand is born.

  6. 1936

    Company name "August Frede" becomes "Gebr. Frede KG".

  7. 1938

    Product range expanded to include motor protection switches, electric motors, float switches and residual current circuit breakers.

  8. 1953

    Name changed to CONDOR-WERKE Gebr. Frede KG.

  9. 1976

    Dieter and Klaus Frede take over in the third generation.

  10. 1985

    Founding of Condor Benelux in Waddinxveen (NL).

  11. 1987

    Acquisition of SCHARCO ELEKTRONIK GmbH, Wuppertal.

  12. 1993

    Introduction of a certified quality management system in accordance with DIN ISO 9000ff.

  13. 1999

    Founding of Condor-Werke USA, Inc. in Charlotte (NC).

  14. 2002

    Marcus Frede takes over management in the fourth generation.

  15. 2003

    Establishment of the control engineering/systems engineering division.

  16. 2005

    Split of the KG's business activities into independent GmbHs.

  17. 2008

    Investment in new plastic injection molding production.

  18. 2018

    125th company anniversary.

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