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Connectronic – Fertigung

Manufacture of assembled cables, cable harnesses, connectors and distribution systems for industry and trade.

Connectronic Logo

Connectronic GmbH & Co. KG

Remseck am NeckarNew on Amplifa

1992Founded
over 30Employees
Remseck am NeckarLocation
EuropeDelivery area

About Connectronic

Connectronic is a company founded in 1992 in Remseck am Neckar in the cable assembly industry and manufactures electronic components, connectors and cable assemblies of all kinds. The production range includes stranded wires, flat ribbon cables, control cables for mechanical engineering and automation technology, military cables as well as standard servo and Gerber cables for drive systems from well-known manufacturers. Cable harnesses are produced on dummy laying boards; connectors from common manufacturers such as Coninvers, Harting, Intercontec and Phoenix are processed in solder, screw-in or crimp versions. In the area of custom manufacturing, the company offers potting and bonding with Wepuran, Delo DuoPox, silicone and Loctite. In addition, Connectronic assembles cables and components in kits ready for installation and delivers according to customer-specific modalities such as KANBAN or Just in Time. The company supplies industry and trade across Europe in the fields of mechanical engineering, renewable energy, medical technology, vehicles, military technology and electronic control technology. More than 30 full-time and part-time employees work at the Remseck site.

Site
Remseck
Processes
Cable assembly (stranded wires, flat ribbon cables, control cables, military cables), Manufacture of cable harnesses (on dummy laying boards), Processing of connectors (solder, screw-in or crimp version), Potting/bonding (encapsulation with various materials and methods), Manufacture of standard servo and Gerber cables for drive systems, Kit-by-kit assembly of cables and components, ready for installation, Just in Time / KANBAN, One hundred percent final inspection of all items, high-voltage test, Cable assembly
Materials
Wepuran, Delo DuoPox, Silicone, Loctite, Copper (stranded wires)
Certificates
ISO 9001:2015, UL Recognized Component (ZPFW2 Wiring Harnesses, UL 817), UL Recognized Component (ZPFW8 Wiring Harnesses, CSA C22.2 No. 21), ISO 9001, UL Recognized Component
Founded
1992
Employees
over 30
Industries
Mechanical engineering, Automation technology, Renewable energy, Medical technology, Vehicles, Military technology
  1. 01

    Cable assembly (stranded wires, flat ribbon cables, control cables, military

  2. 02

    Processing of connectors (solder, screw-in or crimp version)

  3. 03

    Manufacture of cable harnesses on dummy laying boards

  4. 04

    Potting/bonding

  5. 05

    Cable marking

  6. 06

    Kit-by-kit assembly ready for installation

  7. 07

    One hundred percent final inspection

  8. 08

    Delivery via customer-specific warehouse (KANBAN, Just in Time)

Materials & Processes

Wepuran

Wepuran

Potting material for encapsulating electronic components and connections.

DuoPox

Delo DuoPox

Epoxy resin for bonding and potting according to customer specifications.

Si

Silicone

Soft potting material for electronic components and connections.

Loctide

Loctite

Loctite material for bonding and potting in cable assembly.

Cu

Copper (stranded wires)

Conductor material for stranded wires, flat ribbon cables and control cables.

Locations

Remseck am Neckar

DE

Head office, production, delivery warehouse

Materials
Cables, stranded wires, flat ribbon cables, control cables, potting materials
  • High-voltage test system
  • Calibrated measuring equipment

Components

Cable harness
Cable harnessCable assembly · Mechanical engineering
Control cables
Control cablesCable assembly · Mechanical engineering/automation technology
Assembled stranded wires
Assembled stranded wiresCable assembly · Industry
Connector
ConnectorCrimping/soldering · Electronic control technology

Inside the production

Cable assembly at Connectronic
Cable assembly at Connectronic
Assembled cables
Assembled cables
Cable harness on laying board
Cable harness on laying board
Further production methods: potting and bonding
Further production methods: potting and bonding
Quality management
Quality management
TÜV SÜD seal ISO 9001
TÜV SÜD seal ISO 9001
Company site Remseck am Neckar
Company site Remseck am Neckar

Industries

Mechanical engineeringAutomation technologyRenewable energyMedical technologyVehiclesMilitary technologyElectronic control technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable assembly (stranded wires, flat ribbon cables, control cables, military cables)Assembly––––Cables, Stranded wires, Flat ribbon cables, Control cables
Manufacture of cable harnesses (on dummy laying boards)Assembly––––Cables
Processing of connectors (solder, screw-in or crimp version)Joining––––Connectors from Coninvers, Harting, Intercontec, Phoenix
Potting/bonding (encapsulation with various materials and methods)Joining––––Wepuran, Delo DuoPox, Silicone, Loctite
Manufacture of standard servo and Gerber cables for drive systemsAssembly––––Cables in various versions and materials
Kit-by-kit assembly of cables and components, ready for installation, Just in Time / KANBANAssembly–––––
One hundred percent final inspection of all items, high-voltage testTesting–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High-voltage test system––––Remseck

Additional services

Cable assemblyCable harnessesConnectorsDistribution systemsBus systemsPotting/bonding (Wepuran, Delo DuoPox, silicone, Loctite)Cable markingKit-by-kit assembly ready for installationKANBAN agreementsJust-in-time deliveryCustomer-specific warehousing100% final inspectionHigh-voltage test systemVolume contracts and delivery schedules

Reference customers

ConinversHartingIntercontecPhoenix

Quality

All items undergo a one hundred percent final inspection with calibrated measuring equipment, including state-of-the-art high-voltage testing. The quality management system is certified to DIN EN ISO 9001:2015 by TÜV SÜD; the cable harness programs are recognized as UL Recognized Components under UL 817 and CSA C22.2 No. 21 respectively.

EvidenceRemseck am Neckar
ISO 9001
UL Recognized Component

History

  1. 1992

    Foundation of Connectronic GmbH in Remseck am Neckar with three employees.

  2. 1998

    Move to the newly constructed building on Maybachstraße in Remseck.

  3. 2001

    Conversion into Connectronic GmbH & Co. KG.

  4. Transfer of management to Nadine Schweizer and Tim Schweizer (second generation).

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