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Erkat – Fertigung

Development and manufacture of hydraulic excavator attachment cutters as well as wear tools for rock excavation and civil engineering.

Erkat Logo

Construction Tools GmbH (Erkat)

36466 Dermbach (district of Stadtlengsfeld) · GermanyNew on Amplifa

more than 20 years of experience inExperience
2018Part of the Epiroc Group
HRB 33936, EssenCommercial Register

About Erkat

Erkat, a brand of Construction Tools GmbH based in Dermbach (district of Stadtlengsfeld) in Thuringia, develops, manufactures and sells hydraulic excavator attachment cutters (Drum Cutters) for excavators and skid-steer loaders. The portfolio includes transverse cutting head cutters (ER and ERC series), V-cutters (VC series), longitudinal cutting head cutters (ER-L) and drilling drives (ADU). The main components are manufactured in Germany. In addition, the company produces wear tools such as cutter picks (HexPicks and round-shank picks with tungsten carbide inserts), heat-treated pick holders and retaining clips. The attachments are used in trench excavation, tunnel construction, rock excavation in mining and quarrying, demolition, road construction, geotechnical engineering such as pile head cropping, drilling work, underwater work and deconstruction. Erkat has more than 20 years of experience in the development, manufacture and application of rock cutters. In 2017 the company was acquired by the Atlas Copco Group and has been part of the Epiroc Group since 2018. Service is provided on the construction site by service technicians with service vehicles.

Site
Dermbach OT Stadtlengsfeld
Processes
Development and manufacture of hydraulic excavator attachment cutters (Drum Cutters), Manufacture of cutter picks (Picks), pick holders (Pick Boxes) and retaining clips (Retaining, Attachment cutters for rock excavation, trench excavation, tunnel construction, geotechnical, Drilling of holes with ADU drilling drives, Service technicians with service vehicles on site, Spare parts and consumables (picks, pick holders, retaining clips), HATCON fleet management (operating hours, location and maintenance monitoring), Handover certificate/warranty processing
Materials
Heat-treated steel (pick bodies, Pick Boxes), Tungsten carbide with cobalt binder (sintered carbide, pick tips), Limestone (processed material, 60 MPa compressive strength), Heat-treated steel, Tungsten carbide with cobalt binder (sintered carbide), Special steel with wear sleeves, Aluminium
Certificates
Handover certificate / warranty processing
Industries
Civil engineering/trench excavation, Tunnel construction, Mining/quarrying, Demolition, Road construction, Geotechnical engineering/pile head cropping
  1. 01

    Development and design of the attachment cutters

  2. 02

    Manufacture of the main components in Germany

  3. 03

    Assembly of the cutters and drilling drives

  4. 04

    Manufacture of wear tools (picks, pick holders, retaining clips)

  5. 05

    Distribution and delivery via distributors

  6. 06

    On-site service with service vehicles

  7. 07

    HATCON fleet management and spare parts supply

Materials & Processes

Stahl WB

Heat-treated steel

Material for pick bodies and pick holders (Pick Boxes), carries the carbide insert and protects the receptacle.

WC-Co

Tungsten carbide with cobalt binder (sintered carbide)

Extremely wear-resistant and tough insert material for the pick tips in direct rock contact.

Sonderstahl

Special steel with wear sleeves

Material for pick holders in particularly demanding applications.

Aluminium

Aluminium

Locations

Standort Dermbach (district of Stadtlengsfeld)

Dermbach (district of Stadtlengsfeld)

DE

Headquarters, manufacturing, service

Materials
Steel (heat-treated), carbide WC-Co
  • Service vehicles for on-site service

Products & Components

HexPick with Pick Box and QuickSnap holder
HexPick with Pick Box and QuickSnap holderPick system · Supply/mining technology

Inside the production

Service and spare parts for attachment cutters
Service and spare parts for attachment cutters

Industries

Civil engineering/trench excavationTunnel constructionMining/quarryingDemolitionRoad constructionGeotechnical engineering/pile head croppingSteel industryDrilling workUnderwater workDeconstruction/rehabilitationDrilling work (drilling drives)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and manufacture of hydraulic excavator attachment cutters (Drum Cutters)Assembly––––Steel (heat-treated), Carbide (tungsten carbide with cobalt binder)
Manufacture of cutter picks (Picks), pick holders (Pick Boxes) and retaining clips (RetainingAssembly––––heat-treated steel, tungsten carbide with cobalt binder (sintered), special steel with wear sleeves
Attachment cutters for rock excavation, trench excavation, tunnel construction, geotechnicalJoining––––rock/concrete (rock, concrete walls, frozen ground,
Drilling of holes with ADU drilling drivesMachining––––medium-hard limestone (60 MPa compressive strength)

Additional services

Service technicians with service vehicles on siteSpare parts and consumables (picks, pick holders, retaining clips)HATCON fleet management (operating hours, location and maintenance monitoring)Handover certificate/warranty processing

Quality

Manufacturing follows high quality standards; the main components are manufactured in Germany. A handover certificate documents the start of the warranty from handover.

EvidenceDermbach (district of Stadtlengsfeld)
Handover certificate / warranty processing

History

  1. 2017

    Acquisition by the Atlas Copco Group

  2. 2018

    Transition to the Epiroc Group

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