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Contemporary Controls – Fertigung

Development and manufacturing of network and control products for industrial and building automation

Contemporary Controls Logo

Contemporary Controls GmbH

Leipzig (DE) · Coventry (GB) · Downers Grove, Illinois (US) · Suzhou (CN)New on Amplifa

1975Founded
4 locations in DE, GB, US and CNLocations
2 manufacturing sites (USA, China), ISOManufacturing

About Contemporary Controls

Contemporary Controls develops and manufactures network and control products for industrial and building automation, including direct digital controllers (DDC), IP routers and switches, protocol routers and gateways for BACnet, Modbus and EnOcean, as well as MQTT gateways for cloud applications. In addition to its own product families (including BASautomation, CTRLink, ARC Control), the company offers Original Design Manufacturing (ODM), private-label manufacturing and Application Ready Platforms with reduced NRE costs. Manufacturing takes place at two sites in Downers Grove (Illinois, USA) and Suzhou (China) on multifunctional Panasonic SMT lines with lead-free, RoHS-compliant production of high-density printed circuit board assemblies including BGA components; the assemblies are mounted in enclosures, tested and packaged. The US site is suited for prototypes and high-mix/low-volume manufacturing, the China site for high-volume/low-mix production. Sales offices are located in Leipzig (Germany) and Coventry (UK). The products are based on open technologies such as ARCNET, BACnet, CAN, Ethernet, Modbus, Niagara Framework and Sedona.

Site
Leipzig
Processes
Surface Mount Technology (SMT) assembly of printed circuit boards, Lead-free soldering/SMT manufacturing (RoHS-compliant lead-free production), BGA assembly (Ball Grid Array) on high-density printed circuit boards, Electronics design and development (ODM/private label, Application Ready Platforms), Mounting of assemblies in enclosures, testing and packaging, Original Design Manufacturing (ODM), Private-label manufacturing, Application Ready Platforms (minimized NRE costs)
Materials
Surface Mount Technology, Original Design Manufacturing, Application Ready Platforms
Certificates
ISO 9001:2015, UL 864 (10th Edition) components for fire alarm systems, UL surveillance, RoHS-compliant lead-free SMT manufacturing, IPC workmanship standards
Founded
1975
Industries
Building automation, Industrial automation, Life Safety, Security/Access control, Lighting/HVAC, Communication/Network technology
  1. 01

    Electronics design and development (ODM/private label, Application Ready

  2. 02

    SMT assembly of printed circuit boards (lead-free, BGA)

  3. 03

    Mounting in enclosures

  4. 04

    Testing

  5. 05

    Packaging and worldwide shipping

Processes and Technologies

SMT

Surface Mount Technology

Lead-free, high-density assembly of printed circuit boards (PCBAs) including BGA components on Panasonic multifunctional lines.

ODM

Original Design Manufacturing

Development and manufacturing of products under the customer's brand based on open hardware and software platforms.

ARP

Application Ready Platforms

Proven hardware/software platforms with minimized NRE costs for customer-specific applications.

Locations

Leipzig

DE

Sales, Contemporary Controls GmbH

Coventry

GB

Sales, Contemporary Controls Ltd

Standort Downers Grove, Illinois

Downers Grove, Illinois

US

Development and manufacturing (SMT, printed circuit boards), prototyping and high-mix/low-volume manufacturing

Lot size
Prototypes, high-mix/low-volume
Materials
PCBA (lead-free, BGA)
  • Panasonic multifunctional SMT assembly lines

Suzhou

CN

Manufacturing (SMT, volume production)

Lot size
High-volume/low-mix
Materials
PCBA (lead-free)
  • SMT production line (since 2002)

Products and Components

BASrouter – BACnet Multi-Network Router
BASrouter – BACnet Multi-Network RouterBACnet/IP to BACnet MS/TP · Building automation
BASdisplay Android PC
BASdisplay Android PCOperator device · Building automation
Portable BASrouter
Portable BASrouterBACnet multi-network router · Building automation
BASview3
BASview3Graphical operator interface · Building automation
BASgatewaySX – Modbus to BACnet Gateway (SSL)
BASgatewaySX – Modbus to BACnet Gateway (SSL)Protocol gateway · Building automation
EnOcean to BACnet Gateway
EnOcean to BACnet GatewayWireless gateway · Building automation
EnOcean Wireless Water Sensor
EnOcean Wireless Water SensorWireless sensor · Leak detection
EnOcean Wireless Valve Controller
EnOcean Wireless Valve ControllerValve control · Building automation
CTRLink Industrial Ethernet
CTRLink Industrial EthernetSwitches, routers, media converters · Industrial automation
UL864 Smoke and Fire Switches
UL864 Smoke and Fire SwitchesSwitch modules for fire alarm systems · Life Safety

Inside the production

Contemporary Controls (EMEA)
Contemporary Controls (EMEA)
Wireless Water Leak Detection System
Wireless Water Leak Detection System
BASautomation – Building on BACnet
BASautomation – Building on BACnet

Industries

Building automationIndustrial automationLife SafetySecurity/Access controlLighting/HVACCommunication/Network technologyEnergy/Utilities/TransportationEmbedded Networking

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Surface Mount Technology (SMT) assembly of printed circuit boardsAssembly–––Prototyping/high-mix low-volume – high-volume low-mix (China site)PCBA (printed circuit board assemblies)
Lead-free soldering/SMT manufacturing (RoHS-compliant lead-free production)Joining––––lead-free printed circuit board assemblies
BGA assembly (Ball Grid Array) on high-density printed circuit boardsAssembly––––PCBA
Electronics design and development (ODM/private label, Application Ready Platforms)Engineering–––––
Mounting of assemblies in enclosures, testing and packagingAssembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Multifunctional SMT assembly line (Surface-Mount Technology)Panasonic–––Downers Grove, Illinois, USA
SMT production line–1–2002Suzhou, China

Additional services

Original Design Manufacturing (ODM)Private-label manufacturingApplication Ready Platforms (minimized NRE costs)RemoteVPN (cloud-based remote VPN access)Industrial Ethernet training (Industrial Ethernet University)

Quality

Both manufacturing sites (Downers Grove and Suzhou) are registered to ISO 9001:2015 and are under surveillance by Underwriters Laboratories (UL). Manufacturing follows the IPC workmanship standards recognized in the electronics industry.

EvidenceDowners Grove (US)Suzhou (CN)
ISO 9001:2015
UL surveillance
UL 864 (10th Edition) components for fire alarm systems
RoHS-compliant lead-free SMT manufacturing
IPC workmanship standards

Company History

  1. 1975

    Contemporary Controls founded by George Thomas as a system integration and consulting company for microcomputer and PLC applications.

  2. 1983

    Transition to hardware manufacturer with STD-BUS microcomputer modules, including an ARCNET adapter.

  3. 1987

    Co-founding of the ARCNET Trade Association (ATA).

  4. 1997

    Founding of Contemporary Controls Ltd (CCL) in Coventry, England, on the University of Warwick Science Park.

  5. 1998

    Introduction of EXTEND-A-BUS for extending CAN networks.

  6. 2002

    Founding of Contemporary Controls GmbH (Eisleben, later Leipzig) and Contemporary Controls (Suzhou) Co. Ltd. with an SMT production line; CTRLink wins the Editor's Choice Award from Control Engineering.

  7. 2003

    Founding of the Industrial Ethernet University.

  8. 2004

    Introduction of the first self-developed managed Industrial Ethernet switch.

  9. 2005

    Acquisition of the German partner's shares in CCG; relocation to Leipzig.

  10. 2006

    Conversion of both manufacturing sites to lead-free SMT processes (RoHS).

  11. 2007

    Introduction of the BACnet-compliant BASremote product family.

  12. 2008

    Introduction of the BASrouter (BACnet/IP to BACnet MS/TP).

  13. 2010

    Sedona Framework certification as one of the first companies.

  14. 2011

    Tridium OEM partnership (Niagara Framework); ISO 9001:2008 registration for CCC by SGS.

  15. 2012

    Registration of the BASautomation trademark ("Building on BACnet").

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