Plant engineering and mechanical manufacturing for pelletizing and grinding machines, including CNC machining, welding and surface finishing.
Cortelia Systems GmbH
Horst (DE)New on Amplifa
About Cortelia Systems
Cortelia Systems GmbH is a medium-sized company with around 40 employees that has specialized in pelletizing and grinding machines as well as customized plant solutions since 2012. Its service portfolio includes plant engineering from single machines to complete systems, design with Solid Works including 3D plant planning, mechanical manufacturing with sheet metal processing (plasma cutting 1–20 mm, laser cutting, cutting to size, bending, welding) as well as machining (CNC turning, CNC milling, drilling, slotting, conventional turning of extra-long workpieces). In addition, the company offers surface finishing such as powder coating, blasting, painting and baking finishes, also for industrial and marine coatings. Cortelia Systems also distributes new and overhauled machines from well-known manufacturers as well as spare and wear parts, and provides maintenance, repair, electrical engineering, and installation and commissioning of plants. Its customers come from the pelletizing industry, plant engineering and conveying technology. The company is based at Marie-Curie-Allee 7, 25358 Horst near Elmshorn.
- Site
- Horst
- Processes
- Plant engineering (single machines to complete systems, planning, implementation, electrical, Design (Solid Works, individual part drawings, bills of materials, 3D plant planning), Powder coating, Glass bead blasting, Sandblasting, Painting (incl. industrial and marine coatings), Baking finish, Cutting to size with band saws
- Materials
- Plasma cutting, Laser cutting, CNC machining
- Certificates
- Certified welders
- Founded
- 2012
- Employees
- ~40
- Industries
- Pelletizing and grinding machines, Plant engineering, Conveying technology, Industrial and marine coating, Various industrial sectors, Pelletizing and grinding machines / pelletizing
- 01
Design (Solid Works, 3D plant planning)
- 02
Cutting to size (band saw, guillotine shear, plasma cutting, laser cutting)
- 03
Bending / forming
- 04
Welding
- 05
CNC and conventional machining
- 06
Surface finishing (blasting, powder coating, painting, baking finish)
- 07
Assembly, electrical engineering, commissioning
- 08
Maintenance & repair
- 09
Sales of machines and spare parts
Materials & Processes
Plasma cutting
Flame cuts on sheet thicknesses from 1 to 20 mm.
Laser cutting
Precise cutting of sheet metal for mechanical manufacturing.
CNC machining
Turning, milling and drilling of workpieces of various dimensions.
Locations
Horst
DEHeadquarters with production, sales, design, surface finishing, CNC park and machine park
- Part weight / size
- Sheet thicknesses 1–20 mm; pipes up to Ø 300 mm
- Materials
- Sheet metal, pipes
- Plasma cutting system (1–20 mm)
- Band saw
- Hydraulic guillotine shear
- Hydraulic workshop press
- Conventional lathe (extra-length)
- CNC park (turning/milling)
- In-house pellet press development
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plant engineering (single machines to complete systems, planning, implementation, electricalEngineering | – | – | – | – | – |
| Design (Solid Works, individual part drawings, bills of materials, 3D plant planning)Engineering | – | – | – | – | – |
| Powder coatingSurface | – | – | – | – | – |
| Glass bead blastingSurface | – | – | – | – | – |
| SandblastingSurface | – | – | – | – | – |
| Painting (incl. industrial and marine coatings)Surface | – | – | – | – | – |
| Baking finishSurface | – | – | – | – | – |
| Cutting to size with band sawsMachining | – | – | – | – | Sheet metal |
| Cutting to size with hydraulic guillotine shearsForming | – | – | – | – | Sheet metal |
| Plasma cutting / flame cuttingMachining | – | – | – | – | Sheet metal 1 to 20 mm |
| Pipe cutting, chamfering, drilling, milling (pipes up to Ø 300 mm)Machining | – | – | – | – | Pipes up to diameter 300 mm |
| Welding (various welding processes, certified welders)Joining | – | – | – | – | – |
| Laser cuttingMachining | – | – | – | – | Sheet metal |
| Bending (sheet metal processing)Forming | – | – | – | – | Sheet metal |
| CNC turningMachining | – | – | – | – | – |
| CNC millingMachining | – | – | – | – | – |
| DrillingMachining | – | – | – | – | – |
| SlottingMachining | – | – | – | – | – |
| Conventional turning (extra-long workpieces)Machining | – | Extra-length (not specified) | – | – | – |
| Assembly and alignment work, workpiece inspections, repair work (hydraulic workshop press)Assembly | – | – | – | – | – |
| Pelletizing (own innovative pellet press)Forming | – | – | – | – | – |
| Maintenance & repair / overhaul of machinesAssembly | – | – | – | – | – |
24 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Plasma cutting system | – | – | Sheet thicknesses 1 to 20 mm | – | Horst |
| Band saw | – | – | – | – | Horst |
| Hydraulic guillotine shear | – | – | – | – | Horst |
| Hydraulic workshop press | – | – | – | – | Horst |
| Conventional lathe | – | – | Extra-long workpieces | – | Horst |
| Pellet press (in-house development) | Cortelia | – | – | – | Horst |
| Pellet press | Amandus Kahl C38-780 (Cortelia) | – | – | – | – |
| Pellet press | Amandus Kahl C40-1000 (Cortelia) | – | – | – | – |
| Pellet press | Amandus Kahl C45-1000 (Cortelia) | – | – | – | – |
| Pellet press | Amandus Kahl C45-1250 (Cortelia) | – | – | – | – |
| Pellet press | Amandus Kahl C60-1250 (Cortelia) | – | – | – | – |
| Pellet press | Amandus Kahl 33-390 | – | – | – | – |
| Pellet press / ring die | CPM GA-4357-1 | – | – | – | – |
| Sleeve filter | Bühler MVRT-52 | – | – | – | – |
| Sleeve filter | Bühler MVRT-78 | – | – | – | – |
| Rotary tube divider | Bühler DN 170 ATEX | – | DN 170 | – | – |
| Rotary tube divider | DMN Westinghouse PTD 100 ATEX | – | DN 100 | – | – |
| Rotary tube divider | DMN Westinghouse PTD 150 ATEX | – | DN 150 | – | – |
| Conveyor belt on frame | EMVE | 2 | 5000 mm and 7000 mm long | – | – |
| Vibrating conveyor trough | Jöst FUF 300/-300x2300 | – | 300x2300 mm | – | – |
| Dryer | Ponndorf RKS 5 | – | – | – | – |
| Trough screw conveyor | BiPro AB DN 400 x 13.000 mm | – | DN 400, 13,000 mm length | – | – |
| Scale | Weber Waagenbau U. Wägeelektronik Datapond 85 incl. control system | – | – | – | – |
| Mixing plant / infeed belt | Rudnick & Enners MB 1600 x 5000 | – | 1600 x 5000 mm | – | – |
Additional services
Quality
Experienced and certified welders work with various welding processes. Used machines are carefully inspected and professionally refurbished.
| Evidence | Horst |
|---|---|
| Certified welders |
History
- 2012
Foundation of Cortelia Systems GmbH in Rellingen; initially purchasing and reconditioning used pelletizing and grinding machines.
- 2021
Relocation to the current site in Horst near Elmshorn; expansion of in-house competencies in surface finishing and CNC.