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Engineering services for control and regulation technology, embedded software and data analytics for industrial machines

CO

COSATEQ GmbH & Co. KG

Immelmannstraße 12, 88239 Wangen im AllgäuNew on Amplifa

1993Founded
11–50Employees
Wangen im AllgäuHeadquarters

About COSATEQ

COSATEQ GmbH & Co. KG is an engineering specialist based in Wangen im Allgäu that, since the 1990s, has been implementing solutions in control and regulation technology, software development and data analytics for industrial machines. The service portfolio includes modeling and simulation, controller design and optimization, vendor-independent PLC programming and commissioning. In addition, the team develops machine-near embedded software, industrial-grade Linux solutions, interfaces as well as test automation and test rigs including HiL and SiL simulators. In the field of data analysis, solutions are created for predictive maintenance, condition monitoring, feature extraction and the processing and visualization of machine data, complemented by AI and machine learning applications and over-the-air updates for IoT device fleets. Customers come from mechanical engineering, the automotive and aerospace industries, woodworking, engine manufacturing and the furniture industry; project customers include, among others, Julius Blum and MARTIN. A team of highly specialized engineers serves customers from the Wangen im Allgäu site.

Site
Wangen im Allgäu
Processes
Real-time simulation, Test rig development (HiL, SiL simulators), Test automation and system testing, Linux development (industrial-grade Linux solutions for precision control and IoT), Over-the-air updates for IoT device fleets, Increasing machine efficiency (productivity gains, cost reduction), AI and machine learning solutions for industrial machines, Control and regulation technology
Materials
PLC Programming, Embedded Software Development, Linux Development, Real-Time Simulation, Over-the-Air Updates, AI and Machine Learning
Founded
1993
Employees
11–50
Industries
Mechanical engineering, Automotive industry, Aerospace, Woodworking, Engine manufacturing, Furniture industry
  1. 01

    Requirements analysis and concept

  2. 02

    Modeling and simulation

  3. 03

    Controller design and optimization

  4. 04

    Software architecture and design (PLC, embedded, high-level languages)

  5. 05

    Test automation, system testing, test rig development (HiL/SiL)

  6. 06

    Commissioning

  7. 07

    Data analysis: condition monitoring and predictive maintenance

Services and Methods

SPS

PLC Programming

Vendor-independent programming of programmable logic controllers including commissioning.

Embedded

Embedded Software Development

Development of machine-near software, among others on STM32 with FreeRTOS and Linux on ARM platforms.

Linux

Linux Development

Industrial-grade Linux solutions for precision control and IoT, including Yocto, Bitbake and Buildroot distros.

HiL/SiL

Real-Time Simulation

HiL and SiL simulators for the development and testing of control and regulation systems.

OTA

Over-the-Air Updates

Secure and efficient update functions for IoT device fleets.

KI/ML

AI and Machine Learning

Machine learning solutions for production and maintenance, among others predictive maintenance and condition monitoring.

Site

Wangen im Allgäu

DE

Headquarters with engineering team

Industries

Mechanical engineeringAutomotive industryAerospaceWoodworkingEngine manufacturingFurniture industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering–––––
Engineering–––––
Engineering–––––
Real-time simulationEngineering–––––
Test rig development (HiL, SiL simulators)Testing–––––
Test automation and system testingTesting–––––
Linux development (industrial-grade Linux solutions for precision control and IoT)Engineering–––––
Over-the-air updates for IoT device fleetsEngineering–––––
Increasing machine efficiency (productivity gains, cost reduction)Engineering–––––
AI and machine learning solutions for industrial machinesEngineering–––––

Additional services

Control and regulation technologyModeling and simulationController design and optimizationVendor-independent PLC programmingCommissioningSoftware architecture and designEmbedded software developmentHigh-level language developmentCommunication and interfacesData analysisData storage and administrationProcessing and visualizationFeature extractionPredictive maintenanceCondition monitoringReal-time simulationHiL / SiL simulatorsTest rig developmentTest automationOver-the-air updatesLinux developmentAI and machine learning solutionsTraining

Reference customers

Julius Blum GmbH & Co. KGMARTIN (woodworking machines)

History

  1. 1993

    Founded; according to the company website, activity as an engineering specialist alternatively began in 1996.

  2. 2018

    Presentation of the self-tuning, adaptive temperature controller SATCO, which requires no information about the plant to be controlled.

  3. 2023

    Project for MARTIN to network digital machine control (ConnectControl) as well as a test rig project for plastic gears from Julius Blum with AI-supported predictive maintenance.

  4. 2026

    Joint webinar with CAIMAZO GmbH on AI and machine learning in SMEs.

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