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CREFORM – Fertigung

CREFORM develops and manufactures pipe-and-joint systems, lean automation, Karakuri solutions and automated guided vehicles for production and intralogistics.

CREFORM Logo

CREFORM Technik GmbH

BaunatalNew on Amplifa

1950erOrigins of CREFORM in Japan
More than 60 yearsExperience in production and logistics optimization
1Minimum order quantity
10 yearsWarranty on components
HRB 7164, AG KasselRegister number

About CREFORM Technik GmbH

CREFORM Technik GmbH, based in Baunatal near Kassel, is the European site of the international CREFORM network, whose origins lie in Japan in the 1950s in the development of flexible, lean production systems. The company supports industrial and logistics companies in making their production and logistics processes more efficient and stable – from process analysis through design and CAD planning to implementation and ongoing support. The core product is a modular pipe-and-joint system made of plastic-coated steel, stainless steel and aluminium tubes with connectors made of cold-rolled steel and ASA thermoplastic, from which workstations, work cells, FIFO/kanban racking systems, transport carts, Karakuri applications and belt conveyors are individually built. The portfolio is complemented by automated guided vehicles (VM1–VM3 as well as individually adapted AGVs/AMRs with free navigation or magnetic tape guidance) and lean consulting including workshops based on the CREFORM Lean Loop. Solutions are manufactured from a quantity of 1, are modularly expandable and partly ESD-capable. CREFORM is certified to DIN EN ISO 9001 and DIN EN ISO 14001.

Site
Baunatal
Processes
Pipe-and-joint systems (workstations, racks, transport carts, material flow solutions), AGV/AMR - automated guided vehicles (VM1–VM3, under-ride solutions, towing solutions, tugger trains), Roller tracks / roller rails (PW, KW, EF series), Karakuri solutions / mechanical automation, Workstation systems (ergonomic, height-adjustable, ESD-capable), Work cells (U-/L-cells, assembly islands, one-piece flow lines), Racking systems (FIFO, kanban, flow-through, shooter, supermarket, tilt racks), Transport carts (setup, material, cantilever, supply, level carts)
Materials
Plastic-coated steel, Stainless steel, Aluminium, Cold-rolled steel, ASA thermoplastic
Certificates
DIN EN ISO 9001, DIN EN ISO 14001, ISO 9001, ISO 14001, DIN EN ISO 3691-4 (AGV/AMR safety), IATF 16949, ISO 45001
Industries
Industry & mechanical engineering, Automotive, Medical and laboratory technology, Aviation, Production, warehousing and intralogistics, other technical sectors
  1. 01

    Process analysis and lean consulting (Lean Loop)

  2. 02

    Design and CAD planning

  3. 03

    Manufacturing from pipe-and-joint system and components

  4. 04

    Integration of AGVs/AMRs and Karakuri

  5. 05

    Assembly, training and continuous support (Kaizen)

Materials & Processes

ST-UM

Plastic-coated steel

Tubes for stable, durable constructions in the pipe-and-joint system.

Edelstahl

Stainless steel

Tubes for hygienic or corrosion-critical applications.

Al

Aluminium

Lightweight tubes and U-profiles for roller tracks and lightweight constructions.

S235

Cold-rolled steel

Metal connectors with corrosion protection for high-load joints.

ASA

ASA thermoplastic

Plastic connectors, UV- and moisture-resistant, over 90 variants, ESD-suitable.

Sites

Standort Baunatal

Baunatal

DE

Headquarters, development, manufacturing and sales (CREFORM Europe)

Lot size
Quantity 1 to complete lines
Materials
Steel, stainless steel, aluminium, ASA thermoplastic, cold-rolled steel
  • Automated guided vehicle VM1
  • Automated guided vehicle VM2
  • Automated guided vehicle VM3
  • Individual AGV/AMR (free navigation or magnetic tape route)
  • CAD design

Solutions & Components

Workstation systems & assembly islands made from pipe-and-joint system
Workstation systems & assembly islands made from pipe-and-joint systemPipe-and-joint system · Industry & mechanical engineering
Automated guided vehicle VM3
Automated guided vehicle VM3AGV/AMR · Intralogistics
FIFO/kanban racking system
FIFO/kanban racking systemLean Automation · Production
Transport cart
Transport cartPipe-and-joint system · Material flow
Lean work cells (U-/L-cells)
Lean work cells (U-/L-cells)Lean Automation · Assembly
Material cart with roller tracks
Material cart with roller tracksRoller tracks · Logistics
Automated guided vehicle VM1 (superflat)
Automated guided vehicle VM1 (superflat)AGV/AMR · Production
Automated guided vehicle VM2
Automated guided vehicle VM2AGV/AMR · Production
Loaded cutting table
Loaded cutting tablePipe-and-joint system · Workshop

Inside the production

Fast assembly of a pipe-and-joint system
Fast assembly of a pipe-and-joint system
Project meeting with a customer at CREFORM
Project meeting with a customer at CREFORM
Customer consultation on an AGV transport cart
Customer consultation on an AGV transport cart
CREFORM product catalog
CREFORM product catalog

Industries

Industry & mechanical engineeringAutomotiveMedical and laboratory technologyAviationProduction, warehousing and intralogisticsother technical sectors

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Pipe-and-joint systems (workstations, racks, transport carts, material flow solutions)Assembly–––Quantity 1Steel, Stainless steel, Aluminium, ASA thermoplastic, Cold-rolled steel
AGV/AMR - automated guided vehicles (VM1–VM3, under-ride solutions, towing solutions, tugger trains)Assembly–––Quantity 1–
Roller tracks / roller rails (PW, KW, EF series)Assembly––––Aluminium, Steel
Karakuri solutions / mechanical automationAssembly–––––
Workstation systems (ergonomic, height-adjustable, ESD-capable)Assembly–––Quantity 1–
Work cells (U-/L-cells, assembly islands, one-piece flow lines)Assembly–––––
Racking systems (FIFO, kanban, flow-through, shooter, supermarket, tilt racks)Assembly–––––
Transport carts (setup, material, cantilever, supply, level carts)Assembly–––––
Belt conveyorsAssembly–––––
Assembly aids, rotating and swiveling fixtures, height-adjustable assembly standsAssembly–––Quantity 1–
Individual design & CAD planningEngineering–––––
Lean consulting, workshops, process analysis (Lean Loop: analysis through support)Engineering–––––
3D-printed fixturesAdditive–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Automated guided vehicle VM1 (superflat, under-ride/towing solution)CREFORM VM1–––Baunatal
Automated guided vehicle VM2 (standard, under-ride/towing solution)CREFORM VM2–––Baunatal
Automated guided vehicle VM3 (bidirectional, high maneuverability, sideways travel)CREFORM VM3–––Baunatal
Individual AGV/AMR (free navigation or magnetic tape route)CREFORM–––Baunatal

Additional services

Process analysis and lean consultingDesign and CAD planningPipe-and-joint systemsRoller tracksKarakuri systemsAGV/AMR (VM1–VM3, individual AGVs)Workstation systemsWork cells (U-/L-cells, one-piece flow)Racking systems (FIFO, kanban, supermarket)Transport cartsBelt conveyorsWorkshops & tutorials / lean trainingNeeds analysis (Leancheck)ESD-capable solutionsSafety concepts to DIN EN ISO 3691-4 for AGVs/AMRs

Reference customers

DLRG Ortsverband SchwalmstadtOtto Bock HealthCare Deutschland GmbH (Ottobock Wien)Jotor GmbH & Co. KGHelwig Timmerfabriek B.V.HÜBNER GmbH & Co. KG

Quality & Certifications

Projects follow a structured process (CREFORM Lean Loop) with documented decisions and clear responsibilities. The AGV/AMR solutions are designed to DIN EN ISO 3691-4, TÜV-approved and equipped with documented safety concepts.

EvidenceBaunatal
ISO 9001
ISO 14001
DIN EN ISO 3691-4 (AGV/AMR safety)
IATF 16949
ISO 45001

History

  1. 1950er

    Origins of CREFORM in Japan: foundations for flexible, lean production systems

  2. 2022

    CREFORM pipe-and-joint systems as suspended structures at documenta 15 in Kassel

  3. 2026

    CREFORM Lean Loop awarded the Lean Base Award 2026

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