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CRS Prüftechnik – Fertigung

Manufacturer of inline test systems, end-of-line test lines for power semiconductors, test adapters and marking systems for the electronics industry.

CRS Prüftechnik Logo

CRS Prüftechnik GmbH

KonstanzNew on Amplifa

Early 1990sFounded
KonstanzLocation (Reichenaustraße 242, 78467)

About CRS Prüftechnik

Founded in the early 1990s, CRS Prüftechnik GmbH from Konstanz manufactures and sells highly complex inline test systems for the electronics industry. The portfolio includes inline test stations (IPS-19, IPS-32) for in-circuit testing of printed circuit boards, the Multi Level Tester MLT 4, fully automatic end-of-line test lines for DBCs and power semiconductors, as well as test adapters, solder masks, marking and identification systems. In addition, special-purpose machines and complete solutions with robot handling, fail ejection and camera systems are developed and built. The value chain ranges from in-house design through CNC milling, CNC turning and CNC drilling, profile frame and fixture construction to programming (PLC, robotics, EPLAN) and assembly. Service and maintenance with maintenance contracts round off the offering. Customers come from the electronics, power electronics and automotive industries, including Bosch, Siemens, Sick, Rohde & Schwarz and Danfoss Silicon Power.

Site
Konstanz
Processes
In-circuit test (ICT) / inline testing of printed circuit boards (Inline 19 / IPS-19), Inline testing with bed-of-nails interfaces (IPS-32, Agilent 327x, Medalist i5000, SPEA, Teradyne), Multi Level Tester (MLT 4): ICT, flash programming, FCT, Fully automatic end-of-line test lines for DBCs and power semiconductors (robot cell, laser marking,, Isolation test (5.0 kV AC, 10 mA / up to 7.5 kV), Dynamic high-current test (up to 1000 A, 2000 V, 8 channels), Static parameter test (3000 V, 600 A, 69 channels), Optical inspection and measurement of housings / module pins
Materials
Copper
Founded
Anfang der
Industries
Electronics industry, Power electronics, Automotive, Electronics manufacturing
  1. 01

    Design / Engineering

  2. 02

    CNC milling, CNC turning, CNC drilling

  3. 03

    Profile frame and fixture construction

  4. 04

    Programming (PLC, robotics, EPLAN)

  5. 05

    Assembly

  6. 06

    Service & Maintenance

Materials & Processes

Cu

Copper

Copper surfaces (test pads without solder resist) as contact points for test needles in ICT.

Locations

Standort Konstanz

Konstanz

DE

Headquarters and production

  • Inline test station IPS-19
  • Inline test station IPS-32
  • Multi Level Tester MLT 4
  • Fully automatic end-of-line test line for power semiconductors
  • Mini Marker / Insta Marker stamping fixtures
  • SCARA robots (Janome)
  • Robots (Stäubli)

Products & Components

Inline Test Station IPS-19
Inline Test Station IPS-19Electronics test technology · Electronics industry
Inline Test Station IPS-32 (Agilent Medalist)
Inline Test Station IPS-32 (Agilent Medalist)Electronics test technology · Electronics manufacturing
Multi Level Tester (MLT)
Multi Level Tester (MLT)Compact test system · Electronics industry
Fully Automatic End-of-Line Test Line
Fully Automatic End-of-Line Test LineAutomated end-of-line testing · Power electronics
Solder Masks
Solder MasksSoldering process accessories · Electronics manufacturing
Automatic Stamping Fixture Mini Marker
Automatic Stamping Fixture Mini MarkerMarking · Electronics industry
Automatic Stamping Fixture Insta Marker 10/16
Automatic Stamping Fixture Insta Marker 10/16Marking · Electronics industry
INSTA MARK Hand Stamp
INSTA MARK Hand StampManual marking · Electronics industry

Inside the production

CRS Prüftechnik Konstanz
CRS Prüftechnik Konstanz
Company view CRS Prüftechnik
Company view CRS Prüftechnik
Fully Automatic End-of-Line Test Line
Fully Automatic End-of-Line Test Line
Test Station IPS 19-2 Servo
Test Station IPS 19-2 Servo
IPS 32 Agilent Medalist Test Station
IPS 32 Agilent Medalist Test Station
Multi Level Tester (MLT)
Multi Level Tester (MLT)
Solder Masks
Solder Masks
Mini Marker Stamping Fixture
Mini Marker Stamping Fixture

Industries

Electronics industryPower electronicsAutomotiveElectronics manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
In-circuit test (ICT) / inline testing of printed circuit boards (Inline 19 / IPS-19)Testing–––––
Inline testing with bed-of-nails interfaces (IPS-32, Agilent 327x, Medalist i5000, SPEA, Teradyne)Testing–––––
Multi Level Tester (MLT 4): ICT, flash programming, FCTTesting–––––
Fully automatic end-of-line test lines for DBCs and power semiconductors (robot cell, laser marking,TestingFlatness inspection of baseplate ±0.005 mm––––
Isolation test (5.0 kV AC, 10 mA / up to 7.5 kV)Testing–––––
Dynamic high-current test (up to 1000 A, 2000 V, 8 channels)Testing–––––
Static parameter test (3000 V, 600 A, 69 channels)Testing–––––
Optical inspection and measurement of housings / module pinsTesting–––––
HTRB long-term test for power semiconductorsTesting–––––
Functional test (FCT) and in-circuit test in 2-level adaptersTesting–––––
Test adapter construction / fixture construction / adapter constructionEngineering–––––
Solder mask productionEngineering–––––
Manual marking with INSTA MARK hand stamps (self-inking, epoxy/UV-resistant inks)Surface––––Metals, Plastic, Films
Automatic marking systems (Mini Marker, Insta Marker 10/16) for stamp markingSurface––––Printed circuit boards, Plastic, Metal, Glass, Films
Laser engraving / laser marking (in robot cells and special solutions)Surface–––––
CNC millingMachining–––––
CNC drillingMachining–––––
CNC turningMachining–––––
Profile frame constructionAssembly–––––
AssemblyAssembly–––––
Special-purpose machine construction / design of special solutions (laser marking, screw axes,Engineering–––––
Complete solutions: test lines including PCB/workpiece carrier handling, fail ejection,Engineering–––––
Robot handling / automation in end-of-line and test line areas with workpiece carrier transportEngineering–––––
Programming (PLC/robots: Siemens Step5/Step7/TIA Portal, Bosch Profi/WinSPS, CoDeSys, StäubliEngineering–––––
Service & maintenance of test machines (including maintenance contracts, on-site support)Testing–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Inline test station (19")CRS Prüftechnik IPS-19–––Konstanz
Inline test station (bed-of-nails interfaces)CRS Prüftechnik IPS-32–Contact force 4000 N; test pads > 0.7 mm–Konstanz
Multi Level TesterCRS Prüftechnik MLT 4–4 contacting units on 1 m²–Konstanz
Fully automatic end-of-line test line for power semiconductors (robot cell, test line, testCRS Prüftechnik–Dynamic test up to 1000 A / 2000 V; static test 3000 V / 600 A; test temperatures 25–175 °C–Konstanz
Automatic stamping fixtureCRS Prüftechnik Mini Marker–45 mm wide x 130 mm high x 85 mm deep; approx. 1000 stampings per refill–Konstanz
Automatic stamping fixtureCRS Prüftechnik Insta Marker 10 / 16 (stamp sizes IM 116, IM 126)–approx. 1500–2000 stampings per refill–Konstanz
Hand stampINSTA MARK––––
4-axis robot–––––
6-axis robot–––––
SCARA robot (programmed/integrated)Janome–––Konstanz
Robot (programmed/integrated)Stäubli–––Konstanz

Additional services

Mechanics (CNC milling, CNC drilling, CNC turning, profile frame construction, fixtureProgramming (PLC, robotics, control cabinet design EPLAN)Service & Maintenance (maintenance contracts, on-site support)Design of special-purpose machinesTest adapter and fixture constructionSolder masksMarking systems (marking stamps, automatic stamping fixtures)Fully automatic end-of-line test linesRobot handlingLaser markingComplete solutions (test lines, fail ejection, camera systems, barcode/data-matrix scanners)

Reference customers

Agilent Technologies (Böblingen)Danfoss Silicon Power GmbH (Flensburg)DELTEC Automotive (Furth i.W.)EbV Elektronik (Burbach)First Sensor Microelectronic Packaging GmbHRafi Eltec GmbH (Überlingen)Rohde & Schwarz GmbH (Munich)Robert Bosch GmbH (Ansbach)Robert Bosch GmbH (Hatvan/Hungary)Robert Bosch Elektronik GmbH (Salzgitter)Robert Bosch South KoreaSiemens AG (Amberg)Endress+Hauser Wetzer GmbH & Co KG (Nesselwang)Endress+Hauser Flowtec (Reinach CH)Zollner Elektronik AG (Altenmarkt)Sick AG (Waldkirch)C-MAC (Belgium)IXYS (Lampertheim)IFM ElectronicRSI ElektronikBrose AGAB-Elektronik (Werne)Mitec AutomotiveAlpenmaykest (Austria)B. Braun (Melsungen)Hella AGKite Electronics (Nuremberg)AEMtec GmbH (Berlin)Hexagon 3D Scanner

History

  1. Anfang der

    Founding of CRS Prüftechnik GmbH

  2. 2017

    Ability to use INGUN cartridge sets (ATS MA12/MA13/MA14) in inline test stations

  3. 2025

    Innovation: ATX adapter MMIWK-B goes inline

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