Integrated polymer solutions: ESD polycarbonate, abrasion-resistant sheets, CNC machining, coating and screen printing from a single source
CSS Kunststofftechnik GmbH
Buchholz in der Nordheide, GermanyNew on Amplifa
System partner for industrial polymer solutions
CSS Kunststofftechnik GmbH, based in Buchholz in der Nordheide, is an integrated system partner for industrial polymer solutions. The company thinks of plastic not as a standalone product but as part of a system: material, geometry, manufacturing and assembly are brought together. The range of services includes ESD polycarbonate systems for static-dissipative applications, abrasion- and scratch-resistant coated plastic sheets made of polycarbonate and PMMA, CNC machining of sheet materials (milling, turning, cutting to drawing, threads, pockets, 3D contours), industrial screen printing in large format up to 3000 × 2000 mm, thermoforming, bending and edging, as well as contract coating with abrasion-resistant, chemical-resistant, UV-stable and anti-graffiti properties. These are complemented by high-performance plastics such as PEEK and specialty polymers, assembly and module integration, and prototype construction with transfer to series production. A material decision center structures material selection according to mechanical load, chemical resistance, transparency and ESD requirements. Customers come from mechanical engineering, medical technology, electronics/cleanroom, automotive, public systems, process industry and special machinery – including Jungheinrich, VOSS, Bartholet and Autohero/Moetefindt.
- Site
- Buchholz in der Nordheide
- Processes
- CNC milling (plastics), CNC turning (plastics), Cutting to drawing, Threads, pockets & 3D contours (CNC machining), Prototypes & transfer to series production (plastics), Industrial screen printing in large format, Contract coating (abrasion-resistant, chemical-resistant, anti-graffiti, UV-stable, OEM), Thermoforming / Forming / Bending / Edging
- Materials
- Polycarbonate (PC), PMMA, PET, PEEK, ESD polycarbonate (static-dissipative/antistatic), High-performance plastics / specialty polymers, PEEK & Specialty Polymers, ESD polycarbonate (static-dissipative)
- Certificates
- ATEX-certified ESD polycarbonate / KBA / ECE R43-compliant solutions, ATEX (ESD polycarbonate), KBA / ECE R43 (mobile applications)
- Industries
- Mechanical & plant engineering, Medical technology / Laboratory / Pharma, Electronics / Semiconductor / Cleanroom, Automotive / Mobility / Special vehicles, Public systems / Terminals / Displays, Process industry / Chemicals / Ex areas
- 01
Engineering & material consulting
- 02
CNC milling & turning, cutting to drawing
- 03
Coating (contract coating)
- 04
Screen printing
- 05
Thermoforming / bending / edging
- 06
Bonding & frame post-processing
- 07
Assembly & module integration
Materials & Processes
Polycarbonate (PC)
Transparent, impact-resistant glass substitute for protective glazing, machine windows and roof panels.
PMMA
Acrylic glass with high surface quality for coated sheets and optical applications.
PET
Transparent engineering plastic for functional protective and cover solutions.
PEEK & Specialty Polymers
High-temperature and chemical-resistant materials for CNC-milled functional components with tight tolerances.
ESD polycarbonate (static-dissipative)
Antistatic, ATEX-certified polycarbonate for cleanroom, electronics and explosion-hazard areas.
Contract coating
Abrasion-resistant, chemical-resistant, anti-graffiti and UV-stable surface finishing of plastic components.
Locations
Buchholz in der Nordheide
DEHeadquarters, Production & Manufacturing
- Part weight / size
- Components up to 3000 × 2000 mm
- Lot size
- Single part to series
- Materials
- PC, PMMA, PET, PEEK, ESD polycarbonate
- CNC milling machines
- CNC lathes
- Screen printing line
- Coating line
- Thermoforming machine
Components & Applications
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC milling (plastics)Machining | – | 3000 mm × 2000 mm | – | Series | Polycarbonate, PMMA, PET, PEEK, ESD polycarbonate |
| CNC turning (plastics)Machining | – | – | – | – | Polycarbonate, PMMA, PET, PEEK, ESD polycarbonate |
| Cutting to drawingMachining | – | – | – | – | Polycarbonate, PMMA, PET, PEEK, ESD polycarbonate |
| Threads, pockets & 3D contours (CNC machining)Machining | – | – | – | – | Polycarbonate, PMMA, PET, PEEK |
| Prototypes & transfer to series production (plastics)Machining | – | – | – | 1 – Series | Polycarbonate, PMMA, PET, PEEK, ESD polycarbonate |
| Industrial screen printing in large formatSurface | – | 3000 mm × 2000 mm | – | Series | Polycarbonate, PMMA, PET, ESD polycarbonate |
| Contract coating (abrasion-resistant, chemical-resistant, anti-graffiti, UV-stable, OEM)Surface | – | – | – | Series | Polycarbonate, PMMA, engineering plastics |
| Thermoforming / Forming / Bending / EdgingPlastics | – | – | – | – | Polycarbonate, PMMA, PET |
| Manufacture of abrasion-resistant / scratch-resistant coated plastic sheets (PC & PMMA)Plastics | – | 3000 mm × 2000 mm | – | Series | Polycarbonate, PMMA |
| ESD polycarbonate systems (static-dissipative protective glazing)Plastics | – | – | – | – | ESD polycarbonate, antistatic plastics |
| CNC machining of high-performance plastics (PEEK & specialty polymers)Machining | tight tolerances (not quantified) | – | – | Single part – Series | PEEK, Specialty polymers, High-performance plastics |
| Assembly & module integration (pre-assembled plastic modules)Assembly | – | – | – | Series | Polycarbonate, PMMA, PET, PEEK, ESD polycarbonate |
| Engineering & material evaluation (material decision center)Engineering | – | – | – | – | Polycarbonate, PMMA, PET, PEEK, ESD polycarbonate |
| Bonding of plastic sheets / post-processing of aluminum framesJoining | – | – | – | – | Polycarbonate, Aluminum |
Additional services
Reference customers
Quality & Compliance
Quality at CSS is achieved through a guided project architecture with documented processes rather than end-of-line inspection. ESD polycarbonate is ATEX certified; solutions for mobile applications are KBA and ECE-R43 compliant.
| Evidence | Buchholz in der Nordheide |
|---|---|
| ATEX (ESD polycarbonate) | |
| KBA / ECE R43 (mobile applications) |