Spare & Wear Parts for Extruders – Measurement, Engineering, Manufacturing and Assembly from Simmerath.
CSW-PARTS GmbH
Simmerath (Aachen) · HeadquartersNew on Amplifa
About CSW-PARTS GmbH
CSW-PARTS GmbH from Simmerath near Aachen specializes in Spare & Wear Parts for extruders. The company manufactures main wear parts such as screws, barrels, bushings, shafts and die plates as well as other wear parts, from one-off parts to series parts and in almost any component size. In addition to new production, CSW-PARTS offers reconditioning of old components as well as various material solutions. The value chain begins with the measurement of components using modern 3D laser scanning systems in various sizes, followed by design, new design and optimization in its own engineering department. Material, hardness and heat treatment are specified in this process; material analyses and hardness testing are also part of the offering. Over the last 3.5 years, CSW-PARTS has led the engineering of Non-OEM parts for a renowned OEM manufacturer, designing and optimizing more than 500 components. Services such as disassembly, assembly and wear measurements on site as well as the digitization of entire industrial plants round out the range of services. According to the terms and conditions, deliveries are possible worldwide.
- Site
- Simmerath
- Processes
- Manufacturing of Spare & Wear Parts for extruders (screws, barrels, bushings, shafts, die plates), Measurement / 3D laser scanning of components, Engineering / design / new design / optimization, Reconditioning of old components (repair/restoration), Disassembly and assembly on site (service assembly), Wear measurement on site, Material analyses and hardness testing, Deviation control / internal inspection report (CAD model vs. measurement)
- Materials
- 3D laser measurement systems, Design / Engineering, Heat treatment / hardness testing
- Certificates
- Deviation control (CAD vs. measurement), Material analyses and hardness testing, Internal quality inspection report, ISO 9001
- Industries
- Extruder technology, Plastics processing, Industrial companies with extrusion plants, Other industrial sectors (retro-engineering), Other industrial sectors (retro-engineering)
- 01
Measurement / 3D laser scanning
- 02
Engineering / Design (CAD model, drawing, material and
- 03
deviation control
- 04
Manufacturing / reconditioning
- 05
Assembly and wear measurement on site
Materials and Processes
3D laser measurement systems
High-precision measurement of barrels, elements, shafts and other wear parts to the hundredth of a millimeter.
Design / Engineering
Creation of CAD models and drawings including specification of material, hardness and heat treatment.
Heat treatment / hardness testing
Specification of the required hardness during design, supplemented by in-house material analyses and hardness testing.
Locations
Simmerath
DEHeadquarters
- Part weight / size
- Almost no limit on component size
- Lot size
- One-off part to series part
- Materials
- Wear parts for extruders in various material solutions
- 3D laser measurement systems in various sizes
- Laser scanning systems
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacturing of Spare & Wear Parts for extruders (screws, barrels, bushings, shafts, die plates)Machining | – | – | – | One-off part – Series part | – |
| Measurement / 3D laser scanning of componentsInspection | to the hundredth of a millimeter | – | – | – | – |
| Engineering / design / new design / optimizationEngineering | – | – | – | – | – |
| Reconditioning of old components (repair/restoration)Engineering | – | – | – | – | – |
| Disassembly and assembly on site (service assembly)Assembly | – | – | – | – | – |
| Wear measurement on siteInspection | – | – | – | – | – |
| Material analyses and hardness testingInspection | – | – | – | – | – |
| Deviation control / internal inspection report (CAD model vs. measurement)Inspection | – | – | – | – | – |
| Digitization of entire industrial plantsEngineering | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 3D laser measurement system / laser scanning system | – | – | in various sizes | – | Simmerath (Aachen) |
Additional services
Reference customers
Quality
Every component is measured using modern 3D laser scanning systems; the deviation control compares the CAD model with the measurement of the original part and is documented in an internal inspection report. Material analyses and hardness testing are carried out in-house.
| Evidence | Simmerath |
|---|---|
| Deviation control (CAD vs. measurement) | |
| Material analyses and hardness testing | |
| Internal quality inspection report | |
| ISO 9001 |
History
More than 12 years of experience in the field of Spare & Wear Parts for extruders
Over the last 3.5 years, engineering of Non-OEM parts for a renowned OEM manufacturer with more than 500 designed and optimized components, including production planning and implementation