Design and manufacture of systems for dosing, storage, transport and process automation of bulk materials
CT Systems Srl / CT Systems GmbH & Co. KG
Tortona (AL), Italy · Wettenberg, Germany · Güzelyali - Pendik, TurkeyNew on Amplifa
About CT Systems
CT Systems specializes in the development and manufacture of systems for the storage, transport and dosing of solids such as granulates, ground materials and powders as well as liquids, both pneumatic and mechanical. The product range includes monoblock and sector silos, gravimetric and volumetric dosing units for continuous and batch processes, bag and big-bag discharge stations, flat-bottom and vibratory extractors, dust filter systems and screw conveyors. A team of mechanical and electronics engineers develops every project in-house – from technical analysis and 3D layouts through to turnkey systems with integration into common industrial protocols such as Profinet, Modbus and Ethernet/IP. In addition, support, spare parts, training and an in-house test laboratory for the dosing behaviour of customer materials are offered. The founding team has over 30 years of experience in the design and supply of corresponding systems. Main customers are the plastics, food, agro-industry, chemicals, ceramics, cement, waste-to-energy, pharmaceutical, petrochemical and construction industries. Areas of activity are primarily Europe, the Middle East and Asia.
- Site
- Wettenberg
- Processes
- Dosing of solids and liquids (gravimetric/volumetric), Storage of bulk materials (monoblock silos/sector silos, also as mixers), Pneumatic and mechanical transport of solids and liquids, Mixing (mixer silos), Turnkey engineering/plant construction (design, 3D layouts, installation, commissioning), Gravimetric/volumetric powder dosing (twin-screw dosers), Dosing of vibrating troughs (glass fibres, carbon fibres, special materials), Bag and big-bag discharge (manual stations, 25 kg bags up to 1500 kg big bags)
- Materials
- Stainless steel (product-contacting parts of dosers), Stainless steel, Stainless steel (CDU discharge unit, optional execution), Glass fibres, Carbon fibres, Stainless steel AISI 304, Stainless steel AISI 316L, Silicone-free seals
- Certificates
- ISO 9001, ATEX 21-22 (product version), ATEX 21-22, FDA CFR 21 #178.3570
- Industries
- Plastics, Food, Agro-industry, Chemicals, Rubber, Ceramics
- 01
Consulting and technical analysis
- 02
Custom design with 3D layouts
- 03
System construction and pre-assembly at our own plant
- 04
Installation and commissioning
- 05
PLC/MES/Industry 4.0 integration
- 06
Technical support, spare parts and maintenance
Materials and Processes
Stainless steel AISI 304
Material for all product-contacting parts, e.g. on dosers and CDU discharge units.
Stainless steel AISI 316L
Optional or standard execution for food, pharmaceutical and aggressive chemical applications.
Silicone-free seals
All product-contacting seals available in a silicone-free execution.
Locations
Tortona (AL)
ITHeadquarters and factory, Via Postumia snc
- Materials
- Stainless steel AISI 304/316L
- Gravimetric dosers AT16, AT20, AT35, AT70/AS130
- Manual bag discharge stations MEB1000/1200/1400
- CDU 700/950 flat-bottom discharge units
- S2 control system
- In-house test laboratory
- Technical showroom
Wettenberg
DEGermany location, In der Aue 5 (CT Systems GmbH & Co. KG)
Güzelyali - Pendik
TRTurkey location
Products and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Dosing of solids and liquids (gravimetric/volumetric)Engineering | – | – | – | – | Granulates, Ground materials, Powders, Liquids |
| Storage of bulk materials (monoblock silos/sector silos, also as mixers)Engineering | – | – | – | – | Granulates, Ground materials, Powders |
| Pneumatic and mechanical transport of solids and liquidsEngineering | – | – | – | – | Granulates, Powders, Liquids |
| Mixing (mixer silos)Engineering | – | – | – | – | Bulk materials |
| Turnkey engineering/plant construction (design, 3D layouts, installation, commissioning)Engineering | – | – | – | – | – |
| Gravimetric/volumetric powder dosing (twin-screw dosers)Engineering | – | – | – | – | Powders, Granulates, Agglomerates, Flakes, Fibres |
| Dosing of vibrating troughs (glass fibres, carbon fibres, special materials)Engineering | – | – | – | – | Glass fibres, Carbon fibres, Special materials |
| Bag and big-bag discharge (manual stations, 25 kg bags up to 1500 kg big bags)Engineering | – | – | – | – | Bulk materials |
| Flat-bottom and vibratory extractors (discharge of bulk materials)Engineering | – | – | – | – | Bulk materials, cohesive powders |
| Technical support, spare parts, retrofits, laboratory tests of dosing systemsTesting | – | – | – | – | – |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Gravimetric doser (station dosing system, up to 8 stations on 0.5 m radius) | CT Systems AT16 | – | Throughput 0.1–190 l/h (with AS25) | – | Tortona (IT) |
| Gravimetric twin-screw doser | CT Systems AT20 | – | Throughput 1–180 l/h; hopper modules 20–185 l | – | Tortona (IT) |
| Gravimetric twin-screw doser | CT Systems AT35 | – | Throughput 9–990 l/h; hopper modules 20–185 l | – | Tortona (IT) |
| Gravimetric doser with horizontal agitator | CT Systems AT70 / AS130 | – | AT70: 80–8,244 l/h; AS130: 200–26,129 l/h | – | Tortona (IT) |
| Manual bag discharge station | CT Systems MEB1000/MEB1200/MEB1400 | – | Hoppers 300–1000 l; bags 25 kg up to big bags 1500 kg | – | Tortona (IT) |
| Flat-bottom discharge unit (Compact Discharge Unit) | CT Systems CDU 700/950 | – | Volume 200–700 l; motor 1.5–2.2 kW | – | Tortona (IT) |
| Vibratory bottom extractor | CT Systems | – | – | – | Tortona (IT) |
| Big-bag discharge station | CT Systems SBB | – | – | – | Tortona (IT) |
| Jet filter (dust filter) | CT Systems CPJ | – | – | – | Tortona (IT) |
| Doser for powders, granulates, flakes and fibres | CT Systems A-FLEX | – | – | – | Tortona (IT) |
| Screw conveyor | CT Systems | – | – | – | Tortona (IT) |
| S2 control system (automation) | CT Systems S2 | – | – | – | Tortona (IT) |
Additional services
Quality and Certifications
All systems are developed in compliance with international standards, are ISO 9001 certified and available in the ATEX 21-22 version; in addition, FDA certifications according to CFR 21 #178.3570 are available for dosers.
| Evidence | Tortona (AL) |
|---|---|
| ISO 9001 | |
| ATEX 21-22 | |
| FDA CFR 21 #178.3570 |
History
Emergence of the company from over 30 years of experience of a group of specialists in the design and supply of bulk material systems
- 2023
Strategic change: consolidation of production and administrative functions at one location to shorten decision-making paths