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CUBES – Fertigung

Machinery and software equipment for contour-approximate PU blocks in model and mould making

CUBES Logo

CUBES GmbH

Oberlienz · AustriaNew on Amplifa

FN 436083z, Regional Court SalzburgCommercial register
3 × 2 × 1.5 mPU block size
2,000 litresLargest component (casting material)

About us

CUBES GmbH, based in Oberlienz (municipality of Lienz, Tyrol, Austria), manufactures machinery and software equipment for the production of contour-approximate cast blocks made of polyurethane (PU) for model and mould making. The digitally controlled CUBES process approximates the contour of the blocks using a grid and replaces the time-consuming gluing of panels. According to the company, the technology reduces production costs by up to 40 percent and, at around 0.178 kg CO2 per litre of material, exhibits significantly lower CO2 emissions than conventional PU manufacturing processes. Blocks up to a size of 3 × 2 × 1.5 m are produced; the largest component delivered to date was a deep-drawing tool with up to 2,000 litres of casting material for the whirlpool production of a German customer. The CUBES technology was originally developed for the aerospace and automotive industries and is also used in the furniture industry, the arts scene and in whirlpool manufacturing.

Site
Oberlienz
Processes
Contour-approximate digitally controlled casting of PU blocks for model and mould making (CUBES, Casting of deep-drawing tools (casting material up to 2,000 litres per component), Manufacture of machinery and software equipment for contour-approximate cast PU blocks for model and, CO2-friendly, digitally controlled production technology (up to 40% cost savings)
Materials
PU (polyurethane), Polyurethane (PU), Contour-approximate casting process (CUBES technology)
Industries
Aerospace, Automotive, Furniture/designer furniture industry, Art, Whirlpool manufacturing, Arts scene
  1. 01

    3D model of the customer via online platform

  2. 02

    Digitally controlled contour calculation (grid)

  3. 03

    Contour-approximate casting of the PU block

  4. 04

    Delivery of the raw block to the customer

Materials and processes

PU

Polyurethane (PU)

Material of the contour-approximate cast blocks for model and mould making with a high material quality standard.

CUBES

Contour-approximate casting process (CUBES technology)

Digitally controlled process that approximates block contours using a grid and, compared with panel gluing, reduces costs and CO2 emissions.

Sites

Standort Oberlienz

Oberlienz

AT

Development and production

Materials
PU (polyurethane)
  • Digitally controlled machines for the production of contour-approximate cast PU blocks
  • Software equipment CUBES technology

Components

Deep-drawing tool for whirlpool tubs
Deep-drawing tool for whirlpool tubsContour-approximate PU casting process · whirlpool manufacturing

Inside the production

CUBES technology for contour-approximate PU blocks
CUBES technology for contour-approximate PU blocks
Works of art made from CUBES blocks
Works of art made from CUBES blocks
Preparation using the CUBES process
Preparation using the CUBES process
Contour-approximate cast PU block
Contour-approximate cast PU block

Industries

AerospaceAutomotiveFurniture/designer furniture industryArtWhirlpool manufacturingArts sceneWhirlpool manufacturing (deep-drawing tools)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Contour-approximate digitally controlled casting of PU blocks for model and mould making (CUBESCasting–3 m × 2 m × 1.5 m––PU (polyurethane)
Casting of deep-drawing tools (casting material up to 2,000 litres per component)Casting––2,000 litres of casting material–PU (polyurethane)

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Digitally controlled machines/software equipment for the production of contour-approximate cast PUCUBES GmbH–Blocks up to 3×2×1.5 m–Oberlienz (site according to legal notice)

Additional services

Manufacture of machinery and software equipment for contour-approximate cast PU blocks for model andCO2-friendly, digitally controlled production technology (up to 40% cost savings)

Reference customers

well-known German customer (whirlpool deep-drawing tool, not named)

History

  1. Delivery of the largest component in the company's history: deep-drawing tool with up to 2,000 litres of casting material for whirlpool tubs to a well-known German customer

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