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CULAMI – Fertigung

Manufacturer of liquids and flavors for e-cigarettes with development, ISO-certified filling and full-service logistics in Gelsenkirchen.

CULAMI Logo

CULAMI GmbH & Co. KG

45889 GelsenkirchenNew on Amplifa

Over 10 yearsof experience in the production of liquids and flavors
Several million bottlesannual production volume
Up to 150 cycles/minutefilling output incl. cartoning and package inserts
Over 1000 productsand more than 30 brands in the portfolio

About CULAMI

CULAMI GmbH & Co. KG is a manufacturer of liquids and flavors for e-cigarettes based in Gelsenkirchen. Its portfolio comprises over 1000 products and more than 30 brands, including the company's own brands Antimatter, MustHave, K-Boom and Dampflion. The family-run company can look back on more than ten years of experience in the production of liquids and flavors and processes raw materials of pharmaceutical and food grade. At the Gelsenkirchen site, the company produces and fills several million bottles per year; filling is fully automated with multi-head systems from the German pharmaceutical industry and achieves up to 150 cycles per minute including cartoning and package inserts. In addition to contract filling for liquid products, CULAMI offers product development including in-house flavor development, consulting on regulatory matters such as TPD, CLP, TabStMoG and VerpackG, as well as full-service logistics from intermediate storage to shipping. An ERP system with web applications and interfaces enables clients to manage inventories, orders and product data sheets via the web.

Site
Gelsenkirchen
Processes
Filling of liquids and flavors (contract filling, 4- and 5-station multi-head filling,, Packaging and cartoning (fully automatic, continuously rotating cartoners), Full-service logistics (intermediate storage, finishing, packaging, shipping), Product development (flavor development, brand and design development, development laboratory), Quality management and sensory analysis (sensory and analytical control, mass spectrometry), Product development (flavor selection, brand and design development), In-house flavor development, Consulting on legal matters (TPD, CLP, TabStMoG, VerpackG)
Materials
Raw materials of pharmaceutical and food grade, Liquids for e-cigarettes, Flavors, Nicotine (nicotine-containing e-liquids), Nicotine
Certificates
ISO 9001:2015, HACCP
Industries
E-cigarettes / e-liquids, Flavors (B2B, pharmaceutical and food-grade raw materials)
  1. 01

    Product development / flavor development

  2. 02

    Raw material selection (pharmaceutical and food grade)

  3. 03

    Fully automated filling (multi-head filling, screw capping)

  4. 04

    Cartoning and packaging

  5. 05

    Quality control (sensory analysis, mass spectrometry)

  6. 06

    Storage, finishing, shipping

Raw Materials & Processes

LIQ

Liquids for e-cigarettes

Production and contract filling of e-liquids, including nicotine-containing products.

ARO

Flavors

In-house flavor development and flavors of pharmaceutical and food grade.

NIK

Nicotine

Processing for nicotine-containing e-liquids.

ROH

Raw materials of pharmaceutical and food grade

Renowned manufacturers, selected according to the highest quality standards.

Locations

Standort Gelsenkirchen

Gelsenkirchen

DE

Production, filling, development, logistics

Lot size
Large-scale series; several million bottles per year, up to 150 cycles/minute
Materials
Liquids, flavors, nicotine, raw materials of pharmaceutical and food grade
  • Fully automatic filling and packaging machine (4- and 5-station multi-head filling)
  • Multi-head screw-capping system
  • Cartoner (continuously rotating)
  • Mass spectrometer
  • Development laboratory
  • ERP system with web applications

Products & Services

E-liquids and flavors
E-liquids and flavorsFilling · e-cigarettes
Digital customer integration
Digital customer integrationERP system · full service

Inside the production

Flavor development in the development laboratory
Flavor development in the development laboratory
Product development and sensory analysis
Product development and sensory analysis
Own brands: Antimatter, MustHave, K-Boom, Dampflion
Own brands: Antimatter, MustHave, K-Boom, Dampflion

Industries

E-cigarettes / e-liquidsFlavors (B2B, pharmaceutical and food-grade raw materials)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Filling of liquids and flavors (contract filling, 4- and 5-station multi-head filling,Assembly–––up to 150 cycles per minute incl.Raw materials of pharmaceutical and food grade (liquids,
Packaging and cartoning (fully automatic, continuously rotating cartoners)Assembly––––recyclable packaging materials
Full-service logistics (intermediate storage, finishing, packaging, shipping)Assembly–––––
Product development (flavor development, brand and design development, development laboratory)Engineering––––Flavors, E-liquids
Quality management and sensory analysis (sensory and analytical control, mass spectrometry)Testing––––Liquids, Flavors

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automatic filling and packaging machine (multi-head filling, 4- and 5-station)––––Gelsenkirchen
Multi-head screw-capping system––––Gelsenkirchen
Cartoner (continuously rotating)––––Gelsenkirchen
Mass spectrometer (analytical control)––––Gelsenkirchen

Additional services

Product development (flavor selection, brand and design development)In-house flavor developmentConsulting on legal matters (TPD, CLP, TabStMoG, VerpackG)Quality management (sensory analysis, mass spectrometry)Contract filling for liquid productsFull-service logistics (intermediate storage, finishing, packaging, shipping)Digital integration / ERP system with web applications and interfaces

Quality & Certification

The entire filling operation is certified to ISO 9001:2015 and HACCP. A trained sensory team monitors all production steps; modern techniques such as mass spectrometry are used for sensory and analytical control.

EvidenceGelsenkirchen
ISO 9001:2015
HACCP

History

  1. Company founded with a focus on quality and purity; since then, over ten years of experience in the production of liquids and flavors.

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