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CUTMETALL – Fertigung

Manufacturer and full-range supplier of machine knives, screens and wear parts for recycling and shredding plants

CUTMETALL Logo

CUTMETALL Sales GmbH

Breitengüßbach · Bamberg · Eisfeld · Eisenhüttenstadt · Hildesheim · Tyrone (Atlanta, GA), USANew on Amplifa

1996Founded
6 locations in Germany, Europe andLocations
over 500 pallet spaces, 3 freight lifts,Storage capacity

About CUTMETALL

CUTMETALL develops, manufactures and distributes precision industrial knives, machine knives, shredder knives, screen baskets, screen plates and wear parts for shredders, granulators and size reduction systems. Manufacturing takes place in its own plants: in Eisfeld (Thuringia), machine knives are produced using sawing, milling, turning and grinding technology, integrated robotics for series production, wear protection overlay welding and an in-house hardening facility. In Eisenhüttenstadt (Brandenburg), machine screens and wear parts are made from highly wear-resistant steels such as Hardox and Creusabro using laser cutting, CNC edge bending, rolling and welding. The portfolio includes own brands and OEM manufacturing, custom production to customer drawings as well as complete machine modules and assemblies. Customers come from recycling and size reduction technology, raw material extraction, agricultural machinery, construction and building materials industries as well as special machinery engineering. The headquarters of the group, founded in 1996, is located in Breitengüßbach near Bamberg; a US branch near Atlanta serves North America.

Site
Breitengüßbach
Processes
Sawing (sawing technology), Milling, Turning, Grinding, Laser cutting, CNC edge bending (sheet metal bending), Rolling (sheet metal rolling), Welding
Materials
Hardox, Creusabro, Carbide (Tungsten carbide), Tool steel, Bright steel (screws 8.8), Steel
Certificates
Hardox Wearparts certified center, Hardox Wearparts certified center (SSAB)
Founded
1996
Industries
Recycling, Size reduction technology (shredders and granulators), Raw material extraction, Agricultural machinery, Construction and building materials industry, Special machinery engineering
  1. 01

    Consulting and application analysis (Technical Center: material analysis and

  2. 02

    Laser cutting and sheet metal processing (screens)

  3. 03

    Machining: sawing, milling, turning, grinding (knives)

  4. 04

    Welding and wear protection overlay welding (armoring)

  5. 05

    Hardening in the in-house hardening facility

  6. 06

    Robotic series production and assembly/module manufacturing

  7. 07

    Warehousing, logistics and e-commerce sales

Materials & Processes

Hardox

Hardox

Wear-resistant steel for wear plates, screen plates and machine screens in shredders and crushers.

Creusabro

Creusabro

Highly wear-resistant steel for screen and wear parts with long service life.

WZ

Tool steel

Base material for machine knives, shredder knives and cutting tools with tailored hardening programs.

HM

Carbide (Tungsten carbide)

For hybrid industrial knives (CarbideCut) with increased wear resistance of the cutting edge.

ST

Steel

For components, fasteners and armored wear parts.

Locations

Breitengüßbach

DE

Company headquarters and sales (CUTMETALL Sales GmbH)

Eisfeld

DE

Machine knife production (CUTMETALL Recycling Tools Germany GmbH)

Lot size
Series production, custom manufacturing, OEM
Materials
Tool steel, steel, Hardox, carbide
  • Sawing, milling, turning and grinding technology
  • Integrated robotics for series production
  • In-house hardening facility
  • Wear protection overlay welding

Eisenhüttenstadt

DE

Machine screen and wear parts production (CUTMETALL Recycling Screens Germany GmbH)

Lot size
Small and medium series to customer drawings
Materials
Hardox, Creusabro, highly wear-resistant steel
  • Laser cutting systems
  • CNC edge bending
  • Sheet metal rolling
  • Welding technology

Bamberg

DE

Central administration (CUTMETALL Holding GmbH), Technical Center

  • Technical Center for material analysis and workpiece development

Hildesheim

DE

Office (CUTMETALL Sales GmbH)

Tyrone (Atlanta, GA)

US

North America sales (CUTMETALL North America LP)

Components

Cove knife 196x58x35 PremiumCut
Cove knife 196x58x35 PremiumCutMachining · Recycling/Size reduction
Counter-knife slide 390x205x72, armored
Counter-knife slide 390x205x72, armoredOverlay welding · Recycling/Size reduction
Stator knife 390x110x28 StandardCut
Stator knife 390x110x28 StandardCutMachining · Recycling/Size reduction
Stator clamp bar 390x245x56, armored
Stator clamp bar 390x245x56, armoredOverlay welding · Recycling/Size reduction
Wear plate 778x203x6, Hardox
Wear plate 778x203x6, HardoxSheet metal processing · Recycling/Size reduction
Stator block 780x448x334
Stator block 780x448x334Machining · Recycling/Size reduction
Wear plate 1168x203x6, Hardox
Wear plate 1168x203x6, HardoxSheet metal processing · Recycling/Size reduction

Inside the production

Welding work on a screen plate in production
Welding work on a screen plate in production
Collage of technical views from production and products
Collage of technical views from production and products

Industries

RecyclingSize reduction technology (shredders and granulators)Raw material extractionAgricultural machineryConstruction and building materials industrySpecial machinery engineeringSize reduction technology/shredders and granulators

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Sawing (sawing technology)Machining––––Tool steel, Hardox, Creusabro, Steel
MillingMachining––––Tool steel, Steel
TurningMachining––––Tool steel, Steel
GrindingMachining––––Tool steel, Steel
Laser cuttingMachining––––Hardox, Creusabro, highly wear-resistant steel, Sheet metal
CNC edge bending (sheet metal bending)Forming––––Hardox, Creusabro, highly wear-resistant steel
Rolling (sheet metal rolling)Forming––––highly wear-resistant steel, Sheet metal
WeldingJoining––––Steel, Hardox, Creusabro
Wear protection overlay welding (hard-facing)Surface––––Steel
Hardening (in-house hardening facility, tailored hardening programs)Heat treatment––––Tool steel
Manufacture of hybrid industrial knives (with carbide)Engineering––––Carbide (Tungsten carbide), Tool steel
Manufacture of machine knives, cutting knives, shredder knives (near-series production withMachining––––Tool steel, Steel, Hardox, Carbide
Manufacture of screen baskets, screen plates, screen panels and screen cassettesForming––––Hardox, Creusabro, highly wear-resistant steel
Manufacture of small and medium series to customer drawingsForming––––highly wear-resistant steel
Material analysis and workpiece development (technical laboratory)Engineering–––––
Assembly/module manufacturing (complete machine modules, customer-specific assemblies)Assembly–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting systems––––Eisenhüttenstadt
Modern sheet metal processing machines––––Eisenhüttenstadt
Sawing, milling, turning and grinding technology (modern machine park)––––Eisfeld
Robots (integrated robotics for series production)––––Eisfeld
Hardening system (in-house hardening facility)––––Eisfeld

Additional services

Consulting/application consultingIn-house manufacturing (sawing, milling, turning, grinding, laser cutting, welding)In-house hardening/heat treatmentRobotic/series productionArmoring/wear protection welding overlaysWarehousing and logistics (>500 pallet spaces, customer-specific labeling/packaging,E-commerce/webshop with framework agreements and subscription deliveriesSupport and trainingTake-back of worn steel knives (recycling)OEM manufacturingCustom special productions

Quality

Production is subject to strict quality assurance measures; at the Eisfeld site, a plant manager is responsible for quality assurance. As a Hardox Wearparts certified center, the Eisenhüttenstadt screen plant processes highly wear-resistant steels according to defined standards.

EvidenceEisfeldEisenhüttenstadt
Hardox Wearparts certified center (SSAB)

History

  1. 1996

    Founded as a trading company for machine knives

  2. 1998

    Company establishment/further development (history begins in 1996 as a trading firm for machine knives)

  3. 1999

    Specialization in industrial knives for recycling companies and first internet presence

  4. 2002

    Establishment of an in-house Technical Center in Bamberg for material analysis and workpiece development

  5. 2004

    Expansion of sales from Germany to Europe

  6. 2007

    Construction of a modern plant for machine screen production in Eisenhüttenstadt/Brandenburg

  7. 2008

    Construction of a state-of-the-art plant for machine knife manufacturing in Eisfeld/Thuringia

  8. 2012

    Capacity expansion in Germany; closure of the plant in Kyiv/Ukraine

  9. 2016

    Acquisition of Baur Maschinenmesser; production expansion and automation of knife manufacturing in Eisfeld

  10. 2017

    Development into a full-range supplier; introduction of the CUTMETALL Ecoline product line

  11. 2018

    Launch of the CUTMETALL e-commerce platform (store); international orientation and sales expansion

  12. 2019

    Start of spinning off business units into subsidiary companies

  13. 2020

    Formation of the CUTMETALL Group; relocation of company headquarters to Breitengüßbach near Bamberg

  14. 2023

    Expansion into North America with the opening of the US branch near Atlanta

  15. 2025

    Relaunch of the CUTMETALL website and online shop

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