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Tool and machine engineering with CNC manufacturing, development and plant engineering from Hage in East Frisia

CW

cwTec Gesellschaft für Werkzeug- und Maschinenbau mbH

Hage (Lower Saxony)New on Amplifa

1991Founded
90Employees
1 locationHage, East Frisia
up to 1000 × 1000 mm, several tonnesmax. component size (5-axis milling)
> EUR 5 millionAnnual spare parts revenue for tea packaging machines

About cwTec

cwTec Gesellschaft für Werkzeug- und Maschinenbau mbH is a family company founded in 1991, based in Hage in East Frisia with around 90 employees. The company manufactures components and complete systems from initial idea through prototype to series production. Its range of services includes classic CNC machining (turning, milling, turn-milling with up to 8 axes), wire and sinker EDM, waterjet cutting, surface and cylindrical grinding as well as precision metrology in the micrometre range. In addition, cwTec develops and builds complex systems and machines, including its own industrial control technology with in-house PCB manufacturing. Key focuses are spare parts manufacturing and retrofitting for tea packaging machines (including IMA, Teepack, FUSO), environmental technology for sewer cleaning and rehabilitation, and customers from the wind energy, industrial, medical and research sectors. Its own developments include the knotting unit for tea bags without metal staples, the Climbolino®E milling robot and the "Seeing North Sea Nozzle".

Site
Hage
Processes
CNC turning and turn-milling (multi-axis turning and turn-mill centres, up to 8 axes, 52 driven, 5-axis simultaneous machining centre (milling), Wire EDM, Sinker EDM (CNC EDM machines with up to 6 axes, rotary-axis machining), Waterjet cutting, Surface grinding, Cylindrical grinding, Precision metrology – high-precision measurement of components in the µm range
Materials
CNC Machining, 5-Axis Simultaneous Milling, Wire and Sinker EDM, Waterjet Cutting, Surface and Cylindrical Grinding, Hardening Processes & Coatings, Precision Metrology
Certificates
certified company (type unspecified), Certified company (type not specified)
Founded
1991
Employees
90
Industries
Tea packaging industry, Wind energy, Environmental technology, Medical, Automotive, Research
  1. 01

    Development and design (SolidWorks, SolidCAM, OptiCAM, JetCAM)

  2. 02

    Prototype construction

  3. 03

    CNC manufacturing (turning, milling, EDM, grinding, waterjet cutting)

  4. 04

    Hardening processes and coatings

  5. 05

    Precision metrology

  6. 06

    Plant and machine engineering incl. industrial control technology and PCB

  7. 07

    Assembly, service and retrofitting

Processes & Technology

ZERS

CNC Machining

Turning, milling and turn-milling on multi-axis centres with bar feeders, chuck machining up to 300 mm diameter.

5A-FRÄ

5-Axis Simultaneous Milling

Machining centre for workpieces up to 1000 × 1000 mm and weighing several tonnes, with laser measurement and 3D simulation.

EDM

Wire and Sinker EDM

CNC EDM machines with up to 6 axes and rotary-axis machining for highly precise contours.

WSJ

Waterjet Cutting

Cutting of workpieces without thermal influence on the material.

SCHL

Surface and Cylindrical Grinding

Fine machining of components for minimal tolerances and surface finishes.

HT

Hardening Processes & Coatings

Used to optimise wear parts and spare parts, especially for the tea packaging industry.

MST

Precision Metrology

High-precision measurement of components in the micrometre range.

Location

Hage

DE

Headquarters and production site

Part weight / size
up to 1000 × 1000 mm, several tonnes (5-axis milling)
Lot size
Single part to large series
Materials
Steel, stainless steel, aluminium, brass, plastic
  • CNC turn-mill centre with up to 8 axes and 52 driven tools
  • Bar feeder
  • 5-axis simultaneous machining centre with pallet loader
  • CNC EDM machines (up to 6 axes)
  • Waterjet cutting system
  • Surface and cylindrical grinding machines
  • Precision metrology
  • In-house PCB manufacturing

Industries

Tea packaging industryWind energyEnvironmental technologyMedicalAutomotiveResearchConsumer sectorIndustrial customersFood/tea packaging industryEnvironmental technology (sewer cleaning/rehabilitation)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turning and turn-milling (multi-axis turning and turn-mill centres, up to 8 axes, 52 drivenMachining–300 mm diameter (chuck machining)–Single part – Series production–
5-axis simultaneous machining centre (milling)Machining–1000 mm × 1000 mmseveral tonnes in weight––
Wire EDMMachining–––––
Sinker EDM (CNC EDM machines with up to 6 axes, rotary-axis machining)MachiningAccuracy/tolerance mentioned in the PDF – not––––
Waterjet cuttingMachining–––––
Surface grindingMachining–––––
Cylindrical grindingMachining–––––
Precision metrology – high-precision measurement of components in the µm rangeInspection–––––
Development and design (prototype construction through series production, CAD with SolidWorks,Engineering–––––
Plant and machine engineering (complex plant engineering incl. industrial control systems)Assembly–––––
Industrial control technology (including in-house PCB manufacturing, electrical engineering)Assembly–––––
Spare parts manufacturing, retrofitting and repair for tea packaging machines (IMA C23, C24, C24E,Assembly–––––
Environmental technology – sewer cleaning and rehabilitation technology (development, production,Assembly–––––
Hardening processes and coatings for optimising spare partsHeat treatment–––––

Additional services

Development and design (CAD: SolidWorks, SolidCAM, OptiCAM, JetCAM)Prototype constructionCNC manufacturing (turning, milling, turn-milling, 5-axis simultaneous machining)Wire and sinker EDMWaterjet cuttingSurface and cylindrical grindingSingle-part and series productionMetrology / precise measurement in the µm rangePlant and machine engineeringIndustrial control technology (including in-house PCB manufacturing)Spare parts service and retrofitting for tea packaging machines (IMA, Teepack, FUSO, HST, Twinkle)Machine networking & remote maintenanceERP integrationService/after-sales for environmental technologySupport with funding applications and patent matters

Reference customers

IMA (reference via spare parts/retrofitting C23/C21/C24/C24E/C27/C28)

Quality & Metrology

cwTec is a certified company and measures components with modern precision metrology in the micrometre range. Laser measurement and 3D model simulation are used on the machining centres during production.

EvidenceHage
Certified company (type not specified)

Company History

  1. 1991

    Founded by Christoph Wenk as a two-man operation for tool and mould making

  2. 1999

    Move to new premises in Hage, East Frisia (year according to the brochure's milestone bar)

  3. 2003

    Classic tool and machine engineering for medical and automotive

  4. 2006

    Development of a production line for medical face masks in a shortened development and construction time

  5. 2007

    Foundation of cwTec GmbH by C. Wenk (managing director and shareholder)

  6. 2010

    Continuous expansion of the development department; establishment of worldwide distribution of Climbolino®E (year according to the milestone bar)

  7. 2014

    First delivery of knotting units (tea bags without metal staples)

  8. 2016

    Development of the "Seeing North Sea Nozzle"

  9. 2019

    Delivery of the 100th knotting unit

  10. 2021

    Development of the Climbolino®E milling robot

  11. 2022

    Delivery of the 100th Climbolino®E and the 100th "Seeing North Sea Nozzle"

  12. 2022

    Claas Abrams joins the management

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