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CyFa-Tech – Fertigung

CNC machining of hydraulic components, motor spindle and machine building parts in series from 10 to 50'000 pieces.

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CyFa-Tech.ch Manufacturing Solutions GmbH

Wangenstrasse 9, 4537 Wiedlisbach · SwitzerlandNew on Amplifa

2015Founded
6Employees
10 – 50'000 Stk.Series sizes
Ø 38 mm (bar) / Ø 180 mm (chuck)Max. turning diameter

About CyFa-Tech

CyFa-Tech.ch Manufacturing Solutions GmbH is a Swiss machining company based in Wiedlisbach in the Oberaargau region (Canton of Bern), registered in the commercial register on 31.12.2015. The company, with six employees, manufactures complex milled and turned parts on 3- and 5-axis machining centers as well as lathes for hydraulic components, motor spindle construction, vehicle technology, mechanical engineering, medical technology and automation – typical products are hydraulic valve blocks and guides for linear systems. Steel, stainless steel, aluminum, brass, titanium, non-ferrous metals, special alloys and castings are machined. Series production ranges from 10 to 50'000 pieces; robot cells with articulated-arm robots enable automated operation around the clock, seven days a week. The range of services is rounded off by CNC measurement, certified crack testing, welding technology and plant and apparatus construction, assembly group assembly as well as design and development of technical products.

Site
Wiedlisbach
Processes
CNC turning (bar turning), CNC turning (chuck turning), 5-axis machining (manually loaded), 5-axis machining (automated), 3-axis machining (manually loaded), 3-axis machining (automated), Drilling, Cutting to size
Materials
Steel, Stainless steel, Aluminum, Brass, Titanium, Non-ferrous metals, Special alloys, Castings
Certificates
First-article measurement, Sample inspection 10/100, Statistical process evaluation (on request), Certified crack testing, ISO 9001
Founded
2015
Employees
6
Industries
Hydraulics, Motor spindle construction, Vehicle technology, Automation industry, Mechanical engineering, Medical technology
  1. 01

    Design/Development

  2. 02

    Cutting to size

  3. 03

    CNC turning or CNC milling (3-/5-axis, robot-assisted)

  4. 04

    Drilling

  5. 05

    Grinding

  6. 06

    Surface treatment

  7. 07

    Welding technology/Assembly group assembly

  8. 08

    CNC measurement (first-article and sample inspection 10/100)

  9. 09

    Crack testing

Materials & Processes

CNC-Fräsen

3- and 5-axis machining centers (Famup MCP-45)

Complex milled parts up to 1000x400x400 mm (manual) or automated up to 350x350x350 mm, robot-loaded for 24/7 operation.

CNC-Drehen

Turning from bar up to Ø 38 mm, chuck turning up to Ø 180 mm

Turned parts for hydraulic and mechanical engineering components in series from 10 to 50'000 pieces.

Automatisierung

Articulated-arm robot HORST (fruitcore robotics)

Automated loading and unloading of the milling machine for unmanned operation and large series.

St

Steel

Standard material for machine building parts and assemblies.

V2A

Stainless steel

For corrosion-exposed parts, among others in medical technology and apparatus engineering.

Al

Aluminum

Lightweight precision parts, among others for hydraulic manifolds and automation.

Ms

Brass

Used for turned and milled parts, typical in hydraulics.

Ti

Titanium

For high-strength, corrosion-resistant components, among others aerospace and medical technology.

NE

Non-ferrous metals and special alloys

Machining of special materials according to customer specification.

G

Castings

Machining of cast parts, e.g. housing and valve block blanks.

Schweissen

Welding technology / plant and apparatus engineering

Manufacturing of parts, assemblies, apparatuses and containers.

MP

Certified crack testing

Material testing to ensure surface and material integrity, among others for Sumec AG.

Locations

Standort Wiedlisbach

Wiedlisbach

CH

Headquarters / Manufacturing

Part weight / size
up to Ø 180 mm (turning), up to 1000x400x400 mm (milling)
Lot size
10 – 50'000 Stk.
Materials
Steel, stainless steel, aluminum, brass, titanium, non-ferrous metals, special alloys, castings
  • Famup MCP-45 3-/5-axis machining center (2 pallets)
  • CNC lathes (from bar / chuck)
  • Articulated-arm robot HORST (fruitcore robotics)
  • Wenzel LH-65 CNC coordinate measuring machine

Components

Turned parts
Turned partsCNC turning · Hydraulics
Milled parts (hydraulic valve blocks, spindle components)
Milled parts (hydraulic valve blocks, spindle components)CNC milling · Motor spindle construction / Automation

Inside the production

Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site
Manufacturing at the Wiedlisbach site

Industries

HydraulicsMotor spindle constructionVehicle technologyAutomation industryMechanical engineeringMedical technologyAerospace

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turning (bar turning)Machining–––10 pcs. – 50'000 Stk.Steel, Stainless steel, Aluminum, Brass, Titanium, Non-ferrous metals, Special alloys, Castings
CNC turning (chuck turning)Machining–Ø up to 180 mm–10 pcs. – 50'000 Stk.Steel, Stainless steel, Aluminum, Brass, Titanium, Non-ferrous metals, Special alloys, Castings
5-axis machining (manually loaded)Machining–350 mm × 350 mm × 350 mm–10 pcs. – 50'000 Stk.Steel, Stainless steel, Aluminum, Brass, Titanium, Non-ferrous metals, Special alloys, Castings
5-axis machining (automated)Machining–150 mm × 150 mm × 150 mm–10 pcs. – 50'000 Stk.Steel, Stainless steel, Aluminum, Brass, Titanium, Non-ferrous metals, Special alloys, Castings
3-axis machining (manually loaded)Machining–1000 mm × 400 mm × 400 mm–10 pcs. – 50'000 Stk.Steel, Stainless steel, Aluminum, Brass, Titanium, Non-ferrous metals, Special alloys, Castings
3-axis machining (automated)Machining–100 mm × 100 mm × 100 mm–10 pcs. – 50'000 Stk.Steel, Stainless steel, Aluminum, Brass, Titanium, Non-ferrous metals, Special alloys, Castings
DrillingMachining–––––
Cutting to sizeMachining–––––
GrindingMachining–––––
Surface treatmentSurface–––––
CNC measurement (first-article and sample inspection 10/100)Inspection–––––
Crack testing (certified)Inspection–––––
Welding technology / plant and apparatus engineering (parts, assemblies, apparatuses, containers)Joining–––––
Assembly group assemblyAssembly–––––
Automated loading and unloading of CNC milling machines (HORST robot cell)Assembly–––10 pcs. – 50'000 Stk.Metal

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3- and 5-axis machining center (milling machine)Famup MCP-45 (2 pallets)1––Wiedlisbach
CNC coordinate measuring machineWenzel LH-651––Wiedlisbach
Articulated-arm robot (automation of loading/unloading)fruitcore robotics HORST1––Wiedlisbach

Additional services

CNC turningCNC milling (3- and 5-axis)CNC measurement (first-article and sample inspection 10/100, statistical evaluation)Surface treatmentGrindingCutting to sizeDrillingAutomated manufacturing (robot cells, 24/7 operation)Assembly group assemblyWelding technology / plant and apparatus engineeringMetal constructionDesign/development of technical products, machines and apparatusesCertified crack testing/material testing

Reference customers

Sumec AGfruitcore robotics (system partner: Staveb Automation AG)

Quality

Quality assurance is performed on a Wenzel LH-65 CNC coordinate measuring machine; all setups are inspected as first-article measurement and sample inspection (10/100), on request with statistical evaluation of the manufacturing process. In addition, certified crack tests for material testing are offered.

EvidenceWiedlisbach
First-article measurement
Sample inspection 10/100
Statistical process evaluation (on request)
Certified crack testing
ISO 9001

History

  1. 2015

    Registration of CyFa-Tech.ch Manufacturing Solutions GmbH in the commercial register on 31.12.2015.

  2. 2023

    Automation of the loading and unloading of the Famup MCP-45 CNC milling machine with the HORST articulated-arm robot from fruitcore robotics; amortization after approx. three months or a series of 16'000 parts, production subsequently 24/7.

  3. 2023

    Support of Garage 11 Wünschmann in the 'Catering Trailer' project for regional clubs, schools and partners.

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