Development and manufacture of pump controllers and level controllers for wastewater technology in Lübeck.
D.C. Industrie Elektronik GmbH
Lübeck (Rapsacker 14/16)New on Amplifa
About us
Since 1993, D.C. Industrie Elektronik GmbH has been developing and producing electronic pump controllers, level controllers, control cabinets and accessories for wastewater and water technology at its Lübeck site. With more than 80 employees, the company manufactures compact control units for pumps up to 5.5 kW as well as control systems in sheet steel cabinets for larger pumps; last year more than 40,000 compact controllers left the production line. The PCBs are populated using the SMT process on a modern JUKI production line, followed by control cabinet assembly, test field and quality control. The product range includes the PS MEGA series, the classic controllers PS1-LCD N and PS2-LCD, the system modules WA 3000 and PS2-System, outdoor columns, alarm modules and accessories such as pressure transducers. The customer base comprises pump manufacturers, control cabinet and system builders, associations and wastewater treatment plants across Europe; sales partners exist among others in the Netherlands, the Czech Republic, Switzerland, Austria, Poland and Norway. The company is a member of German Water Partnership and certified to ISO 9001:2015.
- Site
- Lübeck
- Processes
- SMT population of circuit boards (SMT process), SMD manufacturing, Assembly of electronic controllers and control cabinets, Quality control / test field (product testing), Development of custom pump controllers, level controllers, control cabinets and accessories, Custom/special solutions, Technical consulting, Technical service
- Materials
- SMD population, Sheet steel cabinet, ABS plug housing
- Certificates
- ISO 9001:2015, ISO 9001
- Founded
- 1993
- Employees
- 80+
- Industries
- Wastewater technology, Water technology, Pump manufacturers, Control cabinet construction, Plant engineering, Wastewater treatment plants
- 01
Engineering and development
- 02
SMT population of the PCBs (JUKI production line)
- 03
Assembly of electronic controllers and control cabinets
- 04
Test field and quality control
- 05
Packaging and shipping
- 06
Technical service and consulting
Manufacturing processes and technology
SMD population
Population of the circuit boards using the SMT process on a modern JUKI production line.
Sheet steel cabinet
Control systems for larger pumps are manufactured in sheet steel cabinets.
ABS plug housing
Alarm modules such as float alarm 1 and 2 are supplied in an ABS plug housing.
Locations
Lübeck
DEHeadquarters, development, production, test field, shipping (reception at Rapsacker 14, postal address Rapsacker 16)
- Materials
- Electronic controllers, control cabinets (sheet steel)
- SMT production line (JUKI)
- Control cabinet assembly
- Test field
- Quality control
- Warehouse
Products and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| SMT population of circuit boards (SMT process)Assembly | – | – | – | – | – |
| SMD manufacturingAssembly | – | – | – | – | – |
| Assembly of electronic controllers and control cabinetsAssembly | – | – | – | – | – |
| Quality control / test field (product testing)Testing | – | – | – | – | – |
| Development of custom pump controllers, level controllers, control cabinets and accessoriesEngineering | – | – | – | – | – |
| Assembly | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| SMT production line (population) | JUKI | – | – | – | Lübeck |
Additional services
Reference customers
Quality
Every product undergoes rigorous testing in the test field; the quality management system is certified to ISO 9001:2015 (certificate GM3657). The quality policy comprises five principles ranging from customer satisfaction to continuous improvement.
| Evidence | Lübeck |
|---|---|
| ISO 9001 |
History
- 1993
First pump controller developed and produced by D.C. Industrie Elektronik in Lübeck
- 2023
30 years of continuous development of the controllers