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Zirlewagen – Fertigung

Sales, configuration and service of traction, starter, emergency power and special batteries as well as charging technology since 1949.

ZI

D. Zirlewagen GmbH

Heitersheim (Headquarters) · Freiburg (Branch)New on Amplifa

1949Founded
2Locations (Heitersheim, Freiburg)
up to 5 tWeight of custom-made battery units
3rd generationFamily management

About D. Zirlewagen GmbH

D. Zirlewagen GmbH is a battery specialist company headquartered in Heitersheim (Baden) with a branch in Freiburg. The company sells starter, traction, emergency power, solar and special batteries from leading manufacturers as well as chargers, charging stations, charging bays, battery exchange systems and maintenance accessories. A focus is on customised battery configurations: cells are purchased and assembled into batteries according to customer requirements; individual units can weigh up to 5 tonnes. The service portfolio also includes capacity testing, on-site service, breakdown and emergency service, rental and loan batteries, emergency power systems/UPS and the disposal of used batteries. Key industries are industrial trucks, automotive, commercial vehicles, clinics and nursing homes (emergency power), UPS/security systems, rail transport as well as solar, leisure and camping. The sales territory extends between Karlsruhe, Basel and Lake Constance; exports go to Switzerland, England and France.

Site
Heitersheim
Processes
Customised batteries/configurations from individual cells according to customer requirements, Capacity tests for all batteries, Service and repair services for batteries, Configurable charging stations for different areas of use, Sales of traction batteries, starter batteries, emergency power batteries, UPS systems, chargers,, Disposal of used batteries, Sales of starter, traction, emergency power, solar and special batteries, Customised battery configurations from individual cells
Materials
Lead-acid batteries, Nickel-cadmium batteries, Lithium-ion battery, AGM (solar AGM), Gel batteries, S235JRG2, S355J2G3, Lithium-ion batteries
Founded
1949
Industries
Industrial trucks/forklifts, Automotive, Motorcycles, Commercial vehicles, Clinics and nursing homes (emergency power), UPS/security systems
  1. 01

    Consulting and enquiry processing

  2. 02

    Sales of brand batteries, chargers and accessories

  3. 03

    Configuration of customised batteries from individual cells

  4. 04

    Capacity testing and quality control

  5. 05

    Delivery/logistics

  6. 06

    On-site service, maintenance, breakdown service

  7. 07

    Disposal of used batteries

Battery Technologies and Materials

Pb

Lead-acid batteries

All conceivable sizes and capacities, among others as traction and starter batteries.

NiCd

Nickel-cadmium batteries

Expertise in sales and service for industrial applications.

Li-Ion

Lithium-ion batteries

Lithium traction and leisure batteries as well as battery systems with high efficiency and recuperation.

AGM

AGM / Solar AGM

For solar, leisure and camping applications.

GEL

Gel batteries

Maintenance-friendly batteries for leisure and special applications.

S235JRG2

Steel S235JRG2

Material of the HELUX load beams for battery exchange systems.

S355J2G3

Steel S355J2G3

Higher-strength steel for load beams, powder-coated and CE-marked.

Locations

Standort Heitersheim (Headquarters)

Heitersheim (Headquarters)

DE

Headquarters with offices, workshop and large storage hall

Part weight / size
Batteries up to 5 t
Lot size
Individual units to series deliveries
Materials
Lead-acid, nickel-cadmium, lithium-ion, AGM, gel
  • Workshop
  • Storage hall
  • Testing equipment for capacity tests

Freiburg (Branch)

DE

Branch with sales and service

Materials
Lead-acid, nickel-cadmium, lithium-ion

Products and Components

Traction batteries
Traction batteriesConfiguration from individual cells · Industrial truck/forklift
Starter batteries
Starter batteriesSales · Automotive/motorcycle/commercial vehicles
Emergency power batteries
Emergency power batteriesEmergency power systems/UPS · Clinics and nursing homes
Camping, solar and marine batteries
Camping, solar and marine batteriesAGM/gel/lithium · Solar/leisure/camping
UPS battery Sprinter XP 12V2500
UPS battery Sprinter XP 12V2500Lead-acid · UPS/security systems
UPS battery Sprinter XP 12V4400
UPS battery Sprinter XP 12V4400Lead-acid · UPS/security systems

Inside the production

Storage hall with battery racking
Storage hall with battery racking
Storage hall at the Heitersheim headquarters
Storage hall at the Heitersheim headquarters
Forklift in the storage hall
Forklift in the storage hall
Historic company building
Historic company building
Christian Zirlewagen, 2008
Christian Zirlewagen, 2008
New corporate identity 2021
New corporate identity 2021
Experience and tradition
Experience and tradition
Application examples
Application examples

Industries

Industrial trucks/forkliftsAutomotiveMotorcyclesCommercial vehiclesClinics and nursing homes (emergency power)UPS/security systemsRail transportSolar/leisure/campingCommercial vehiclesRail transport (custom designs)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Customised batteries/configurations from individual cells according to customer requirementsAssembly––up to 5 tonnes–Lead-acid, Nickel-cadmium, Lithium-ion
Capacity tests for all batteriesTesting––––Lead-acid, Nickel-cadmium, Lithium-ion
Service and repair services for batteriesAssembly––––Lead-acid, Nickel-cadmium
Configurable charging stations for different areas of useEngineering–––––
Sales of traction batteries, starter batteries, emergency power batteries, UPS systems, chargers,Assembly––––Lead-acid, AGM, Gel, Lithium-ion
Disposal of used batteriesSurface treatment––––Lead-acid

Additional services

Sales of starter, traction, emergency power, solar and special batteriesCustomised battery configurations from individual cellsCapacity testsOn-site service and breakdown/emergency serviceRental and loan batteriesEmergency power systems/UPSChargers, charging stations, charging bays, battery exchange systemsBattery management (icon BatteryGuard 4.0)Maintenance accessories (AQUA topping-up systems, ion exchangers)Disposal of used batteriesSecond-hand goodsLogistics/delivery in the shortest possible time

History

  1. 1949

    Foundation of the company D. Zirlewagen GmbH by Hugo Zirlewagen; previously set up the battery factory Franka (Frankfurter Akumulatoren).

  2. 1975

    Diethard Zirlewagen relocates the company to the newly developed industrial area of Heitersheim (offices, workshop, storage hall).

  3. 2000

    Christian Zirlewagen takes over in the 3rd generation; own battery brand "Markgräfler Batterien".

  4. 2008

    Expansion; sales territory between Karlsruhe, Basel and Lake Constance; exports to Switzerland, England and France.

  5. 2021

    Relaunch of the corporate identity with a new logo.

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