Micro-range precision machining, assembly production and fixture manufacturing for complex machine parts
DAAB Präzisionsspanntechnik GmbH
KornwestheimNew on Amplifa
The Company
DAAB Präzisionsspanntechnik GmbH from Kornwestheim is a manufacturing service provider specializing in parts machining, assembly production and fixture manufacturing. The company machines complex machine parts and medium-sized workpieces with tightest tolerances in the micro range – using CNC milling, jig boring, HSC machining and surface grinding. Production takes place partly in 700 m² of climate-controlled working rooms at a constant 20 °C ± 0.5 °C. Manufacturing is carried out in pattern casting, aluminum, all types of steel, exotic alloys and precious metals. The range of services includes one-offs, individual parts and small series as well as rapid manufacturing, CAD/CAM programming, project management and technical documentation. Precision manufacturing is complemented by quality management with modern measuring and testing technology; a ZEISS coordinate measuring machine is used for this purpose. Customers come from the mechanical engineering and prototyping sectors across industries.
- Site
- Kornwestheim
- Processes
- Milling (precision machining in the micro range, HSC), Drilling, Jig boring (precision drilling and milling work down to the µm range), Surface grinding, Rapid Manufacturing, Assembly production, Fixture manufacturing (clamping fixtures), CAD/CAM programming
- Materials
- Pattern casting, Aluminum, Exotic alloys, Steels (all types), Precious metals, CNC Precision Machining, Jig Boring, Surface Grinding
- Certificates
- Quality management / metrology
- Industries
- Mechanical engineering, Prototyping, Cross-industry, Cross-industry (mechanical engineering, prototyping)
- 01
Design and Development
- 02
CAD/CAM Programming
- 03
CNC Precision Machining (Milling, Jig Boring, HSC)
- 04
Surface Grinding
- 05
Assembly Production and Fixture Manufacturing
- 06
Quality Inspection and Metrology
- 07
Technical Documentation
Materials and Processes
CNC Precision Machining
Milling, drilling and HSC machining in the micro range for complex machine parts in one-off and small-series production.
Jig Boring
Precision drilling and milling work down to the µm range on four-axis DIXI jig boring machines.
Surface Grinding
Profile and surface grinding with grinding lengths up to 1500 mm for the most precise surfaces and contours.
Rapid Manufacturing
Rapid production of sample parts and prototypes to shorten development time (time-to-market).
Assembly Production and Fixture Manufacturing
Application-specific production of precise assemblies and intelligent clamping fixtures.
Aluminum
Machining of aluminum components with tightest tolerances.
Steels (all types)
Machining of all steel grades, even with difficult material properties.
Pattern Casting
Machining of cast parts made from pattern casting for complex geometries.
Exotic Alloys
Machining expertise for difficult-to-machine special alloys.
Precious Metals
Precision machining of workpieces made of precious metals.
Locations
Kornwestheim
DEProduction site
- Lot size
- One-offs, individual parts, small series
- Materials
- Pattern casting, aluminum, steels, exotic alloys, precious metals
- DIXI 350 CNC jig boring machine (4 axes)
- DIXI 350 TCA jig boring machine (4 axes)
- DIXI 350 TPA/1 jig boring machine (4 axes)
- DIXI 410 TPA jig boring machine (4 axes)
- ELB Smartline BD 15ZRTXC profile grinding machine
- KEKEISEN WBF 2500/15 boring mill (4 axes)
- Burckhardt und Weber MC120 machining center (4 axes)
- Scharmann Alpha 1000S machining center (4 axes)
- STARRAG ZT-800/130 horizontal precision machining center (5 axes)
- CINCINNATI Milacron Magnum 800 H (2 machines)
- Toshiba BMC 800 machining center
- Toyota FH 80 machining center
- ZEISS Prismo coordinate measuring machine
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Milling (precision machining in the micro range, HSC)Machining | micro range (tightest tolerances) | – | – | Individual parts/one-offs – Small series | Pattern casting, Aluminum, exotic alloys, Steels, Precious metals |
| DrillingMachining | – | – | – | – | – |
| Jig boring (precision drilling and milling work down to the µm range)Machining | µm range | – | – | – | – |
| Surface grindingMachining | – | – | – | – | – |
| Rapid ManufacturingAdditive | – | – | – | – | – |
| Assembly productionAssembly | – | – | – | – | – |
| Fixture manufacturing (clamping fixtures)Assembly | – | – | – | – | – |
| CAD/CAM programmingEngineering | – | – | – | – | – |
| Technical documentation / quality assurance (inspection and metrology)Testing | – | – | – | – | – |
14 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC jig boring machine (4 axes) | DIXI 350 CNC | – | X=1000, Y=1000, Z=1000 mm | – | Kornwestheim (climate-controlled 20°C +/-0.5°C) |
| CNC jig boring machine (4 axes) | DIXI 350 TCA | – | X=1000, Y=1000, Z=1000 mm | – | Kornwestheim (climate-controlled) |
| CNC jig boring machine (4 axes) | DIXI 350 TPA/1 | – | X=1000, Y=880, Z=1000 mm | – | Kornwestheim (climate-controlled) |
| CNC jig boring machine (4 axes) | DIXI 410 TPA | – | X=1400, Y=1200, Z=1200 mm | – | Kornwestheim (climate-controlled) |
| Profile grinding machine (surface grinding) | ELB Smartline BD 15ZRTXC | – | Grinding length X=1500, Y=600, Z=610 mm | – | Kornwestheim (climate-controlled) |
| Measuring machine (coordinate measuring machine) | ZEISS Prismo | – | Measuring ranges 1200 x 1800 x 1005 | – | Kornwestheim (climate-controlled) |
| Boring mill (4 axes, 130 tools, 2 pallets) | KEKEISEN WBF 2500/15 | – | X=2500, Y=1600, Z=1500, W=500 mm | – | Kornwestheim |
| Machining center (4 axes, 230 tools, 2 pallets) | Burckhardt und Weber MC120 | – | X=2000, Y=1600, Z=1250 mm | – | Kornwestheim |
| Machining center (4 axes, 80 tools, 2 pallets) | Scharmann Alpha 1000S | – | X=1600, Y=1250, Z=1600 mm | – | Kornwestheim |
| Horizontal precision machining center (5 axes, 200 tools, 5-side machining, 6 | STARRAG ZT-800/130 | – | X=1600, Y=1200, Z=1200 mm | – | Kornwestheim |
| Machining center (4 axes, 135 tools, 7 pallets) | CINCINNATI Milacron Magnum 800 H | 1 | X=1300, Y=1100, Z=1125 mm | – | Kornwestheim |
| Machining center (4 axes, 135 tools, 6 pallets) | CINCINNATI Milacron Magnum 800 H | 1 | X=1300, Y=1100, Z=1125 mm | – | Kornwestheim |
| Machining center (8 pallets 800 x 800) | Toshiba BMC 800 | – | X=1600, Y=1250, Z=1200 mm | – | Kornwestheim |
| Machining center (12 pallets 800 x 800) | Toyota FH 80 | – | X=1350, Y=1150, Z=1150 mm | – | Kornwestheim |
Additional services
Quality
Quality assurance includes inspection and metrology with a ZEISS Prismo coordinate measuring machine (measuring ranges 1200 x 1800 x 1005 mm) as well as inspection and measurement reports. Production takes place partly in climate-controlled working rooms at a constant 20 °C ± 0.5 °C.
| Evidence | Kornwestheim |
|---|---|
| Quality management / metrology |