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Nelskamp – Fertigung

Manufacturer of roof tiles, concrete roof tiles, energy roofs and roof waterproofing systems made of clay and concrete.

Nelskamp Logo

Dachziegelwerke Nelskamp GmbH

Schermbeck (Headquarters) · Hünxe-Gartrop · Dieburg · Unsleben · Wandlitz · Groß-AmmenslebenNew on Amplifa

1926Founded
560Employees (Ø 2023)
6Locations in Germany
over 130 Mio. €Revenue 2023
approx. 20 millionAnnual roof tile capacity, Unsleben plant

About Nelskamp

Dachziegelwerke Nelskamp GmbH is a group-independent family-owned company based in Schermbeck (North Rhine-Westphalia) and one of the leading manufacturers of roof covering materials in Germany. Its core product range comprises clay roof tiles, concrete roof tiles, fitting tiles and roof ornaments, accessories, solar tile systems for building-integrated photovoltaics, and, since 2021, single-component ELAPRO liquid polymers for roof and balcony waterproofing. Clay roof tiles are fired as coarse ceramics in tunnel kilns and refined with engobes, fine engobes, glazes or steaming techniques; concrete roof tiles are made from sand, cement, water and colour pigments, among other methods on extrusion lines. In addition, the company offers green roof tiles made from recycled plastic (LIVINGROOF) as well as complete construction site delivery. Production takes place at six locations in Germany with nationwide supply of the roofing trade, the building materials trade and the planning sector. In 2023, the company generated revenue of over 130 million euros with an average of 560 employees.

Site
Schermbeck
Processes
Manufacture of roof tiles (clay roof tiles, coarse ceramic, fired in tunnel kiln,, Manufacture of concrete roof tiles (roof tiles made of sand, cement, water and colour pigments;, Manufacture of lightweight concrete roof tiles (Sigma 'EasyLife'), Manufacture of solar tile systems / building-integrated PV (solar tiles, in-roof and on-roof PV), Manufacture of liquid polymer roof and balcony waterproofing membranes and coatings, Manufacture of green roof tiles (modular greening system made of recycled plastic, pre-planted), Coating of roof tiles with engobes, fine engobes and glazes, Steaming of roof tiles (black, silver and blue steaming; firing technique with reduced oxygen)
Materials
Clay (coarse ceramic tile clay), Concrete (sand, cement, water, colour pigments), ELAPRO liquid polymer (single-component), Recyclate (recycled plastic), Clay slip (engobe/fine engobe), Glaze (glaze slip, ceramic colour bodies, clay), Cement, Sand
Certificates
DIN EN ISO 50001 (energy management system, externally certified), DIN EN ISO 50001
Founded
1926
Employees
560 (average
Industries
Roofing trade, Building materials trade, Architecture/planning, Residential construction, Heritage building restoration, Roofing trade (installers)
  1. 01

    Clay and concrete preparation

  2. 02

    Shaping (extrusion/pressing)

  3. 03

    Firing in tunnel kiln or curing of concrete

  4. 04

    Surface refinement (engobe, fine engobe, glaze, steaming)

  5. 05

    Packaging and logistics

  6. 06

    Construction site delivery

  7. 07

    Consulting by field sales

Materials and Processes

TON

Clay (coarse ceramic tile clay)

Base material for coarse ceramic roof tiles, fired in a tunnel kiln.

ENG

Clay slip (engobe/fine engobe)

Coloured coating of roof tiles with a satin to glossy surface.

GLA

Glaze

Made from glaze slip, ceramic colour bodies and clay, fired together with the tile for glossy coloured surfaces.

BET

Concrete (sand, cement, water, colour pigments)

Base material for concrete roof tiles, produced among other methods on extrusion lines.

ELAPRO

ELAPRO liquid polymer (single-component)

Ecologically sustainable coating for roof and balcony waterproofing since 2021.

RECY

Recyclate (recycled plastic)

Material of the LIVINGROOF green roof tile with green roof substrate and sedum planting.

Locations

Schermbeck

DE

Headquarters/Administrative seat (main plant sold in 2021/2022 and later closed)

Standort Hünxe-Gartrop

Hünxe-Gartrop

DE

Plant – roof tiles (concrete)

Materials
Concrete
  • Extrusion line

Dieburg

DE

Plant – roof tiles (concrete)

Materials
Concrete
Standort Unsleben

Unsleben

DE

Plant – roof tiles (clay), annual capacity approx. 20 million roof tiles

Materials
Clay
  • Tunnel kiln

Wandlitz (Schönerlinde)

DE

Plant – roof tiles (concrete)

Materials
Concrete

Groß-Ammensleben

DE

Plant – roof tiles (clay)

Materials
Clay
  • Tunnel kiln

Components

Solar tiles
Solar tilesBuilding-integrated PV · residential construction
Planum PV
Planum PVOn-roof/in-roof PV · energy roof
Concrete roof tiles
Concrete roof tilesExtrusion · roofing trade
Clay roof tiles
Clay roof tilesTunnel kiln firing · roofing trade

Inside the production

Energy roofs with photovoltaics
Energy roofs with photovoltaics
Roof renovation
Roof renovation
Ohnsorg Theatre Hamburg – re-roofed in a heritage- compliant manner
Ohnsorg Theatre Hamburg – re-roofed in a heritage- compliant manner
Living with horses – tradition on the Lower Rhine
Living with horses – tradition on the Lower Rhine
Hand in hand: true to tradition
Hand in hand: true to tradition
100 years of Nelskamp
100 years of Nelskamp

Industries

Roofing tradeBuilding materials tradeArchitecture/planningResidential constructionHeritage building restorationRoofing trade (installers)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of roof tiles (clay roof tiles, coarse ceramic, fired in tunnel kiln,Casting––––Clay, Clay slip (engobe), Metal oxides, Glaze
Manufacture of concrete roof tiles (roof tiles made of sand, cement, water and colour pigments;Casting––––Sand, Cement, Concrete, Colour pigments
Manufacture of lightweight concrete roof tiles (Sigma 'EasyLife')Casting––––Concrete
Manufacture of solar tile systems / building-integrated PV (solar tiles, in-roof and on-roof PV)Assembly––––Photovoltaics
Manufacture of liquid polymer roof and balcony waterproofing membranes and coatingsPlastics––––ELAPRO liquid polymer (single-component)
Manufacture of green roof tiles (modular greening system made of recycled plastic, pre-planted)Plastics–~ 42.5 cm × ~ 33.0 cm × ~ 12.3–14.3 cm (with planting)~ 6.18 kg per green roof tile–Recyclate (recycled plastic), Green roof substrate, Sedum
Coating of roof tiles with engobes, fine engobes and glazesSurface––––Clay slip, Glaze slip, Ceramic colour bodies, Clay
Steaming of roof tiles (black, silver and blue steaming; firing technique with reduced oxygen)Heat treatment––––Clay
Covering of pitched roofs (steep roof, roof pitch 25°–50° for LIVINGROOF)Assembly––––Roof tiles, Roof tiles, Concrete, Clay
Ecologically sustainable liquid polymer coatings for roof and balcony waterproofingSurface––––ELAPRO liquid polymer

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Extrusion line–1––Hünxe-Gartrop
Tunnel kiln–––––
Turret press (historic, 1926)–––1926Schermbeck
Partial ring kiln (historic, firing kiln for pantiles)–––1933Schermbeck-Overbeck
Stamp presses (for pressed roof tiles)–––––

Additional services

Energy roofs: on-roof PV, in-roof PV, building-integrated PV (solar tile systems, red solar tiles)Solar thermal modules and combined systems for electricity and heatRoof and balcony waterproofing/coating with single-component ELAPRO liquid polymers (since 2021)Green roof system NELSKAMP LIVINGROOF (pre-planted green roof tile)Complete construction site supply including accessories from a single sourceField service consulting by more than 50 specialistsSpecialist seminars and webinars for trade, craft and plannersInstallation instructions, data sheets and planning materialsAdvisor and retailer search online

Reference customers

Ohnsorg Theatre Hamburg (reference object, heritage-compliant re-roofing)Hotel Ettersberg / Siemens Villa (reference object, heritage-compliant roofing)ChangChun residential estate, China (major project, 800 families, 5 ha of roof area)

Quality

Frost resistance and water impermeability are fundamental quality requirements; Nelskamp gives a 30-year guarantee on all roof tiles and roof tiles. The energy consumption of the manufacturing processes is regularly reviewed and documented in an energy management system certified externally to DIN EN ISO 50001.

EvidenceSchermbeck
DIN EN ISO 50001

History

  1. 1926

    Founded as Falzziegelwerke Nelskamp GmbH by the four Nelskamp brothers in Schermbeck-Overbeck; entry in the commercial register

  2. 1927

    Official approval for the construction of the roofing pantile works in Schermbeck; start of production

  3. 1933

    Approval of a modern annular kiln (partial ring kiln) for firing pantiles

  4. 1948

    Start of production of double-pant roof tiles in Hünxe-Gartrop (until 1970)

  5. 1953

    Purchase of a brickworks in Breitscheid (Ratingen, perforated bricks until 2002) and beginning of concrete roof tile production “Finkenberger Pfanne” in Hünxe-Gartrop

  6. 1966

    New production facility in Leer (East Frisia) for concrete roof tiles (until 2001)

  7. 1970

    Acquisition of the Schermbeck-based Thon & Falzziegelwerke AG (formerly Prinz & Sohn); tile capacity quintupled; company headquarters relocated

  8. 1975

    Supply of southern Germany primarily from the Dieburg site

  9. 1985

    Acquisition of the Unsleben production facility with an annual capacity of approx. 20 million roof tiles

  10. 1991

    Construction of production facilities in Wandlitz (concrete roof tiles) and Groß Ammensleben (roof tiles) for the East German sales markets

  11. 2021

    Portfolio expanded to include single-component ELAPRO liquid polymers; publicly known plans to close the Schermbeck site

  12. 2021/2022

    Economic restructuring; sale of the Schermbeck main plant to Schermbecker Building Products GmbH

  13. 2024

    Georg Harrasser new Managing Director (from November); Heiner Nelskamp retires; a three-member advisory board supports the management

  14. 2026

    100th company anniversary

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