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DAHMEN – Fertigung

Manufacturer of multi-needle quilting machines and complete solutions for mattress and bedding production

DA

DAHMEN Textilmaschinen GmbH

41189 Mönchengladbach · GermanyNew on Amplifa

1950sFirst manufacturer to begin producing multi-needle quilting
800+DAHMEN machines in use worldwide
95 %Share of machine parts manufactured in Germany

About DAHMEN Textilmaschinen

DAHMEN Textilmaschinen GmbH, based in Mönchengladbach, is a manufacturer of multi-needle quilting machines for double lockstitch and double chainstitch as well as single- and two-needle quilting machines. The product range includes the STEPPOMAT, ECOMAT, QUILTTRONIC and FASTTRONIC 2 series as well as the CHAINTRONIC 4 chainstitch machine, with quilting areas from 90° to 360° and speeds of up to 650 stitches per minute. In addition, DAHMEN supplies cutting systems with scissor-cut technology (PANELMASTER BS), ultrasonic border machines (VU 220), border machines (VT APM), vacuum packaging machines (EMBCOL) as well as custom-made feeding systems for filling material and transfer lines. Alongside machine manufacturing, the company offers yarns, needles and bobbins as well as services such as pattern development with control programs, training, production consulting and remote diagnostics. Machine parts are sourced in Europe, around 95 percent of them in Germany. More than 800 DAHMEN machines are in use worldwide, represented by dealers in over 15 countries.

Site
Mönchengladbach
Processes
Multi-needle lockstitch quilting (Steppmat series STEPPOMAT, ECOMAT, QUILTTRONIC, FASTTRONIC 2), Multi-needle double chainstitch (CHAINTRONIC 4), 1- and 2-head lockstitch quilting (VT 4001/5001 frame quilter, VT 4002/5002 continuous, VT 4003/5003, Cutting (scissor-cut technology, cross and longitudinal cutting, PANELMASTER BS), Ultrasonic cutting / ultrasonic technology, Border machines (VU 220 ultrasonic border machine, VT APM chainstitch border machine), Vacuum packaging of mattresses (EMBCOL), Custom feeding systems (e.g. for sensitive filling material, transfer lines for
Materials
Nylon (sewing yarns/bobbins), Polyester (sewing yarns/bobbins), 3D spacer fabric, Technical threads (bobbins and spool goods), Lockstitch quilting technology (double lockstitch), Chainstitch technology (double chainstitch), Scissor-cut technology, Ultrasonic technology
Certificates
Design and pattern development incl. software and CAMs, Remote diagnostics and online service, Employee training, Production analysis and consulting
Industries
Mattress industry, Bedding industry, Textile industry
  1. 01

    Design and pattern development incl. control programs, CAMs and modules

  2. 02

    Procurement of machine parts (95 % Germany)

  3. 03

    Assembly of the quilting and chainstitch machines

  4. 04

    Sample acceptance incl. control programs

  5. 05

    Training, production consulting, remote diagnostics and online service

  6. 06

    Sales via worldwide representatives

Technologies and Materials

STEPP

Lockstitch quilting technology (double lockstitch)

Multi-needle quilting machines in the STEPPOMAT (90°), ECOMAT (180°), QUILTTRONIC and FASTTRONIC 2 (360°) series for lockstitch quilting patterns.

CHAIN

Chainstitch technology (double chainstitch)

The CHAINTRONIC 4 meets the requirements for productivity, stitch quality and pattern variety in the mattress and bedding industry.

SCISSOR

Scissor-cut technology

Low-maintenance cutting technology of the PANELMASTER BS with clean cut edges for cross and longitudinal cutting.

US

Ultrasonic technology

Needle- and thread-free cutting or border work, e.g. with the VU 220 at speeds of up to 10 m/minute.

PA

Polyester

Sewing yarns and bobbins for industrial lockstitch and chainstitch quilting.

PA6

Nylon

Sewing yarns and bobbins in various sizes (7/10/11) for industrial quilting.

3D-Gewebe

3D spacer fabric

Processed with the VT APM border machine into decorative ribbons and borders.

Locations

Standort Mönchengladbach

Mönchengladbach

DE

Headquarters

Materials
Lockstitch quilting, chainstitch, cutting, border and packaging machines
  • Multi-needle quilting machine series STEPPOMAT, ECOMAT, QUILTTRONIC, FASTTRONIC 2
  • Chainstitch machine CHAINTRONIC 4
  • Single- and two-needle quilting machines VT 4001–VT 5003 (sewing head Dürkopp Adler)
  • Cutting system PANELMASTER BS
  • Ultrasonic border machine VU 220
  • Border machine VT APM
  • Vacuum packaging machine EMBCOL
  • Custom-made feeding systems

Machines and Series

Multi-needle quilting machines FASTTRONIC 2 / QUILTTRONIC
Multi-needle quilting machines FASTTRONIC 2 / QUILTTRONICLockstitch quilting technology · Mattress and bedding industry
Feeding system with transfer line
Feeding system with transfer lineCustom machine building · Textile industry
Ultrasonic border machine VU 220
Ultrasonic border machine VU 220Ultrasonic technology · Mattress industry
Chainstitch border machine VT APM
Chainstitch border machine VT APMChainstitch · Mattress and bedding industry
Vacuum packaging machine EMBCOL
Vacuum packaging machine EMBCOLPackaging technology · Mattress industry
Cutting system PANELMASTER BS
Cutting system PANELMASTER BSScissor-cut technology · Mattress industry

Inside the production

Company site in Mönchengladbach
Company site in Mönchengladbach
Custom patterns incl. control programs
Custom patterns incl. control programs
History of multi-needle quilting machine manufacturing
History of multi-needle quilting machine manufacturing
Worldwide representatives and sales markets
Worldwide representatives and sales markets

Industries

Mattress industryBedding industryTextile industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Multi-needle lockstitch quilting (Steppmat series STEPPOMAT, ECOMAT, QUILTTRONIC, FASTTRONIC 2)Joining–––––
Multi-needle double chainstitch (CHAINTRONIC 4)Joining–––––
1- and 2-head lockstitch quilting (VT 4001/5001 frame quilter, VT 4002/5002 continuous, VT 4003/5003Joining–––––
Cutting (scissor-cut technology, cross and longitudinal cutting, PANELMASTER BS)Machining–––––
Ultrasonic cutting / ultrasonic technologyMachining–––––
Border machines (VU 220 ultrasonic border machine, VT APM chainstitch border machine)Joining––––Decorative ribbons, 3D spacer fabric
Vacuum packaging of mattresses (EMBCOL)Assembly––––Packaging films
Custom feeding systems (e.g. for sensitive filling material, transfer lines forAssembly–––––
Design and development of custom patterns incl. control programs, CAMs and modules;Engineering–––––
Manufacturing and distribution of lockstitch and chainstitch quilting machines (manufacturer, >800Engineering–––––

17 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Multi-needle lockstitch quilting machine (mechanically controlled)DAHMEN STEPPOMAT–90° quilting area––
Multi-needle lockstitch quilting machine (semi-electronic, servo motors)DAHMEN ECOMAT–180° quilting area––
Multi-needle lockstitch quilting machine (fully electronic, computer controlled)DAHMEN QUILTTRONIC–360° quilting area, pattern width up to 12", 3 needle bars––
Multi-needle lockstitch quilting machine with 1 inch needle spacingDAHMEN FASTTRONIC 2–360° quilting area incl. tack-and-jump, up to 650 stitches/minute (product page: >600––
Double chainstitch multi-needle quilting machineDAHMEN CHAINTRONIC 4––––
1-head frame quilterDAHMEN VT 4001–Quilting area (3,200 x 3,200) mm; max. 4,000 stitches/minute; max. sewing speed 24 m/minute;––
1-head frame quilterDAHMEN VT 5001–Quilting area (3,200 x 3,000) mm; max. 4,000 stitches/minute; max. sewing speed 24 m/minute;––
1-head continuous quilting machineDAHMEN VT 4002–Quilting area (3,000 x 3,000) mm; max. 4,000 stitches/minute; max. sewing speed 24 m/minute;––
1-head continuous quilting machineDAHMEN VT 5002–Quilting area (3,000 x 2,850) mm; max. 4,000 stitches/minute; max. sewing speed 24 m/minute;––
1-head hybrid quilting machine (frame + continuous)DAHMEN VT 4003–Quilting area max. (3,000 x 3,000) mm; max. 4,000 stitches/minute; max. sewing speed 24 m/minute;––
1-head hybrid quilting machine (frame + continuous)DAHMEN VT 5003–Quilting area max. (3,000 x 2,850) mm; max. 4,000 stitches/minute; max. sewing speed 24 m/minute;––
Cutting system (scissor-cut technology)DAHMEN PANELMASTER BS–Cross and longitudinal cutting, incl. winding––
Ultrasonic border machineDAHMEN VU 220–Operating speed up to 10 m/minute––
Chainstitch border machine with needle barDAHMEN VT APM–max. 2,000 stitches/minute; modularly expandable (ultrasonic edge cutter, automatic––
Packaging machine (vacuum packaging)DAHMEN EMBCOL–2 mattresses/minute; adaptable to various mattress widths––
Feeding systems / transfer lines (custom-made)DAHMEN––––
Sewing head for frame quiltersDürkopp Adler–max. sewing speed 24 m/minute––

Additional services

Custom patterns incl. control programs, CAMs and modulesEmployee trainingConsulting on production process optimization, factory and logistics layout, machine installationRemote diagnostics and online serviceYarns & accessories (sewing yarns, technical threads, needles, bobbins)Sales of used machines

Quality

The machine series are designed for 3-shift operation and focus on stitch reliability, pattern accuracy (e.g. pneumatic needle width holders, automatic looper tracking) and continuous technological advancement. Remote diagnostics and online service support machine availability at the customer's site.

EvidenceMönchengladbach
Design and pattern development incl. software and CAMs
Remote diagnostics and online service
Employee training
Production analysis and consulting

History

  1. 1950er

    Begin of multi-needle quilting machine production as the first manufacturer in Europe, initially under the name PARADIS.

  2. 1971

    Renaming to DAHMEN Textilmaschinen.

  3. 1993

    Company taken over by Peter Ringhut; development of new model series ECOMAT, QUILTTRONIC, FASTTRONIC and CHAINTRONIC.

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