Planning, construction and integration of intelligent assembly lines and testing technology for the automotive and battery industries.
大连豪森智能制造股份有限公司 (Dalian Haosen Intelligent Manufacturing Co., Ltd.)
大连 · 常州 · 深圳 · 沈阳 · 浦那 (IN) · 密歇根 (US) · 法兰克福 (DE) · 杰尔 (HU)New on Amplifa
About Haosen Intelligent
Dalian Haosen Intelligent Manufacturing is an experienced system integrator for intelligent production lines and special-purpose machinery with a focus on the automotive industry, covering both combustion-engine vehicles and electromobility. Its service portfolio includes planning, development, engineering, assembly, commissioning and sales of intelligent lines as well as turnkey projects. Core products are assembly lines for gasoline and diesel engines, AT, DCT, CVT and hybrid transmissions, retarders, electric drive units and e-motors (stator and rotor lines), lithium-ion battery module and PACK lines, fuel cell lines (bipolar plates, stacks, MEA/GDL, stack and system test benches) as well as laser systems and test benches. The offering is complemented by MES and BIM/PLM software development, digital simulation, assembly and logistics automation, and the integration of humanoid robots and AMR systems. The company employs more than 2,500 people across a network of locations with subsidiaries in China, India, the USA, Germany and Hungary, among others. The company is headquartered in Dalian, Liaoning Province, China.
- Site
- 大连
- Processes
- Intelligent production line planning, R&D, design, assembly, commissioning and integration, turnkey, Intelligent lithium-ion battery production lines (battery production lines), Lithium-ion battery module lines (module stacking technology), Lithium-ion battery PACK lines (automated structural adhesive/thermal adhesive application,, Fuel cell MEA/GDL production lines, Fuel cell bipolar plate production lines, Fuel cell stack production lines (automated stacking technology, three-chamber leak testing), Fuel cell engine production lines
- Materials
- MES Systems (Line and Plant Level), End-of-Line Testing Technology, Intelligent Flexible Assembly Technology, Digital Simulation, Laser Systems, AMR and Humanoid Robots
- Employees
- 2500+
- Industries
- Automotive, New Energy Vehicles (EV), Combustion-Engine Vehicles, Battery (Lithium-Ion), Fuel Cells, Electrical Energy Storage
- 01
Simultaneous Engineering / Product Synchronization
- 02
Line and Layout Planning
- 03
Process Design and Simulation
- 04
Engineering and Manufacturing
- 05
Assembly and Commissioning
- 06
MES/Software Integration
- 07
Turnkey Handover and Service
Processes and Technologies
MES Systems (Line and Plant Level)
Development and integration of production management systems for assembly lines and complete plants.
End-of-Line Testing Technology
Test benches and inline metrology for engines, transmissions, electric motors and fuel cells.
Intelligent Flexible Assembly Technology
Robot-based flexible assembly stations with multi-model robots and flexible screwdriving.
Digital Simulation
Layout, assembly and robot cell simulation for process validation before physical build-up.
Laser Systems
Laser technology and complete equipment for applications in the automotive and battery industries.
AMR and Humanoid Robots
Integration of autonomous mobile robots and humanoid systems into production and logistics processes.
Locations
大连 (Dalian), 母公司
CNHeadquarters, planning, development, engineering, assembly and commissioning
- Intelligent flexible assembly technology
- EOL test benches
- Laser systems
- MES development
常州 (Changzhou)
CNSubsidiary/branch
深圳 (Shenzhen)
CNSubsidiary/branch
沈阳 (Shenyang)
CNSubsidiary/branch
浦那 (Pune)
INSubsidiary/branch
Michigan
USSubsidiary/branch
Frankfurt am Main
DESubsidiary/branch
Győr
HUSubsidiary/branch
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Intelligent production line planning, R&D, design, assembly, commissioning and integration, turnkeyMontage | – | – | – | – | – |
| Intelligent lithium-ion battery production lines (battery production lines)Montage | – | – | – | – | – |
| Lithium-ion battery module lines (module stacking technology)Montage | – | – | – | – | – |
| Lithium-ion battery PACK lines (automated structural adhesive/thermal adhesive application,Montage | – | – | – | – | – |
| Fuel cell MEA/GDL production linesMontage | – | – | – | – | – |
| Fuel cell bipolar plate production linesMontage | – | – | – | – | – |
| Fuel cell stack production lines (automated stacking technology, three-chamber leak testing)Montage | – | – | – | – | – |
| Fuel cell engine production linesMontage | – | – | – | – | – |
| Fuel cell stack/system test benchesPrüfung | – | – | – | – | – |
| Drive motor stator production lines (U-PIN forming technology, twisting technology, insulationMontage | – | – | – | – | – |
| Drive motor rotor production linesMontage | – | – | – | – | – |
| Electric motor final assembly linesMontage | – | – | – | – | – |
| Electric motor test benchesPrüfung | – | – | – | – | – |
| Intelligent electronic control assembly and testing linesMontage | – | – | – | – | – |
| Electric drive assembly linesMontage | – | – | – | – | – |
| Electric drive testing linesPrüfung | – | – | – | – | – |
| Gasoline engine assembly linesMontage | – | – | – | – | – |
| Diesel engine assembly linesMontage | – | – | – | – | – |
| High-horsepower diesel engine assembly linesMontage | – | – | – | – | – |
| AT transmission assembly linesMontage | – | – | – | – | – |
| DCT transmission assembly linesMontage | – | – | – | – | – |
| CVT transmission assembly linesMontage | – | – | – | – | – |
| Hybrid transmission intelligent assembly linesMontage | – | – | – | – | – |
| Commercial truck transmission assembly linesMontage | – | – | – | – | – |
| Transmission test benchesPrüfung | – | – | – | – | – |
| Retarder assembly linesMontage | – | – | – | – | – |
| Retarder test benchesPrüfung | – | – | – | – | – |
| Laser equipment for the automotive and battery industries (laser technology and complete equipment)Oberfläche | – | – | – | – | – |
| Production management system (MES) development, BIM/PLM software system developmentEngineering | – | – | – | – | – |
| Intelligent logistics and warehousing integration for the automotive industryEngineering | – | – | – | – | – |
| Humanoid robot application integration, AMR robot application integrationMontage | – | – | – | – | – |
| Humanoid robot test benchesPrüfung | – | – | – | – | – |
| Humanoid robot production linesMontage | – | – | – | – | – |
| Simultaneous engineering for product design, assembly process design and analysisEngineering | – | – | – | – | – |
| Digital simulation technology (layout simulation, assembly process simulation, workstation robotEngineering | – | – | – | – | – |
| Inline measurement and testing technology, EOL test benchesPrüfung | – | – | – | – | – |
| Intelligent flexible assembly unit technology, flexible screwdriving with multi-model robotsMontage | – | – | – | – | – |
| Intelligent fuzzy-grasping transfer technologyMontage | – | – | – | – | – |
| Integrated energy storage container solutionsMontage | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Intelligent flexible assembly units (including multi-model robots) | – | – | – | – | – |
| EOL test benches | – | – | – | – | – |
| Robots (flexible screwdriving, transfer, simulation applications) | – | – | – | – | – |
| AMR robots | – | – | – | – | – |
| Humanoid robots | – | – | – | – | – |
| Laser equipment | – | – | – | – | – |
Additional services
Reference customers
History
Haosen Intelligent received the Caterpillar "SVP Special Award" (announcement dated 08.09.2026)