Full-service provider for CNC thermal cutting systems: plasma and oxy-fuel gantry cutting machines, software, service and spare parts
Daniel Maschinenservice Daniele Pettinato GmbH
Langenfeld (Rhineland), GermanyNew on Amplifa
About DANIEL Cutting Systems
DANIEL Cutting Systems is a provider of thermal cutting solutions founded in 2009 in Langenfeld. The company sells CNC-controlled gantry cutting machines for plasma and oxy-fuel cutting (Panther, Omnicut G, Omnicut Star, Omnicut and Arrow series), which according to its own statements are developed and manufactured in-house – since 2014 including the manufacture of mechanical components and electronics development. The portfolio includes the company's own MS300 CNC control, height controllers, drilling units, bevel cutting units, pipe processing units as well as the cutting plan software LANTEK Power Cut and SAPSproW. As a full-service provider, DANIEL accompanies customers from consulting and planning through delivery, assembly and commissioning to maintenance, training, spare parts supply and financing. In 2020 and 2021, the company also took over sales and service activities from SIDEROS Engineering and MGM Brennschneidmaschinen. Customers come from metalworking, structural steel construction, sheet metal processing and mechanical engineering; the processed material range includes steel, stainless steel, chromium steel, aluminium, copper and brass.
- Site
- Langenfeld (Rhineland)
- Processes
- Oxy-fuel cutting, Oxy-fuel cutting up to 100 mm sheet thickness (Panther), Oxy-fuel cutting up to 150 mm sheet thickness (Omnicut Star), Oxy-fuel cutting of material thicknesses over 200 mm (Omnicut G, 3-torch unit), Oxy-fuel bevel cutting (V, X, Y, K bevels, angles 15–45°, up to 80 mm material thickness), Plasma cutting, Plasma bevel cutting (3D plasma unit, bevels V, Y, X, K with repeated pass), Plasma pipe cutting (2D perpendicular cutting), pipe diameter Ø 32 to 250 mm, pipe length 6,000 mm,
- Materials
- Steel, Stainless steel, Chromium steel, Aluminium, Copper, Brass, MS300 CNC control, Oxy-fuel cutting
- Certificates
- Commissioning with functional verification, Maintenance and service contracts, Spare parts supply, Operator training
- Founded
- 2009
- Industries
- Metalworking, Structural steel construction, Sheet metal processing, Mechanical engineering
- 01
Consulting and planning of cutting machines
- 02
Development and manufacture of mechanical components and electronics
- 03
Sales of thermal cutting machines and cutting software
- 04
Delivery, installation and assembly
- 05
Commissioning with functional verification
- 06
Maintenance, spare parts supply and training
Materials & Technologies
MS300 CNC control
Control developed for thermal cutting with 19" touchscreen, industrial PC, ESSI/DXF reading and multi-language support.
Oxy-fuel cutting
Oxy-fuel gantry cutting machines for sheet thicknesses up to 100 mm (Panther), 150 mm (Omnicut Star) and over 200 mm (Omnicut G).
Plasma cutting
CNC plasma cutting machines with positioning speeds up to 40 m/min and integrated fume extraction table.
Bevel cutting
3D plasma units (V, Y, X, K bevels) as well as DBAM three-torch units for oxy-fuel bevels 15–45° up to 80 mm material thickness.
Drilling and thread cutting
Drilling unit MAX 40 R for drilling 3–32 mm and thread cutting up to M 24 with automatic 6-fold tool change.
Pipe and profile processing
Plasma pipe cutting with rotary axis and chuck for pipes Ø 32–250 mm, length up to 6,000 mm, wall thickness 3–20 mm.
LANTEK Power Cut / SAPSproW
CAD/CAM software for creating cutting plans with automatic nesting and approx. 170 predefined HVAC unwinding patterns.
Locations
Langenfeld (Rhineland)
DECompany headquarters, manufacturing, sales and customer service
- CNC thermal cutting machines of the Panther, Omnicut G, Omnicut Star, Omnicut, Arrow series
- MS300 CNC control
- MAX 40 R drilling unit
- 3D plasma and three-torch units
- Pipe processing with rotary axis and chuck
Machines & Series
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Oxy-fuel cuttingCutting (thermal) | – | – | – | – | Steel |
| Oxy-fuel cutting up to 100 mm sheet thickness (Panther)Cutting (thermal) | – | – | – | – | Steel |
| Oxy-fuel cutting up to 150 mm sheet thickness (Omnicut Star)Cutting (thermal) | – | – | – | – | Steel |
| Oxy-fuel cutting of material thicknesses over 200 mm (Omnicut G, 3-torch unit)Cutting (thermal) | – | – | – | – | Steel |
| Oxy-fuel bevel cutting (V, X, Y, K bevels, angles 15–45°, up to 80 mm material thickness)Cutting (thermal) | – | – | – | – | Steel |
| Plasma cuttingCutting (thermal) | – | – | – | – | Steel, Stainless steel, Aluminium |
| Plasma bevel cutting (3D plasma unit, bevels V, Y, X, K with repeated pass)Cutting (thermal) | – | – | – | – | – |
| Plasma pipe cutting (2D perpendicular cutting), pipe diameter Ø 32 to 250 mm, pipe length 6,000 mm,Cutting (thermal) | – | 6,000 mm × Ø 250 mm | – | – | – |
| Pipe cutting (square profiles/pipes with four-jaw chuck)Cutting (thermal) | – | 6,000 mm | – | – | – |
| Drilling (3 – 32 mm) with MAX 40 R drilling unitMachining | – | – | – | – | – |
| Thread cutting up to M 24Machining | – | – | – | – | – |
| Marking systems and centre drilling unitsSurface | – | – | – | – | – |
14 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC plasma/oxy-fuel gantry cutting machine (bridge construction) | DANIEL Cutting Systems Panther | – | Positioning speed 40 m/min; oxy-fuel up to 100 mm sheet thickness; integrated fume extraction table | – | – |
| CNC plasma/oxy-fuel gantry cutting machine | DANIEL Cutting Systems Omnicut G | – | Max. speed 20 m/min; for material thicknesses over 200 mm; MAX 40 R drilling unit, | – | – |
| CNC plasma/oxy-fuel gantry cutting machine (steel lightweight construction) | DANIEL Cutting Systems Omnicut Star 2600/3100/3600/4000 | – | Working width 2000–3400 mm; oxy-fuel up to 150 mm sheet thickness; max. 20 m/min; max. 5 torches | – | – |
| CNC plasma/oxy-fuel gantry cutting machine | DANIEL Cutting Systems Omnicut 2100–5600 | – | Working width 1400–4900 mm; max. 20 m/min; max. 4–6 torches | – | – |
| CNC plasma cutting machine (bridge construction) | DANIEL Cutting Systems Arrow 1500x3000 / 2000x3000 / 2000x4000 | – | Positioning speed 40 m/min; integrated fume extraction table | – | – |
| CNC control for thermal cutting machines | DANIEL Cutting Systems MS300 | – | 19″ TFT touchscreen, industrial PC Intel i5 2.6 GHz, ESSI/DXF | – | – |
| Height controller for plasma torches | M 4000 PCS | – | Stroke 220/350 mm; stroke speed max. 120 mm/s | – | – |
| Height controller for oxy-fuel cutting | M 4000 CAP | – | Stroke 220/350 mm; stroke speed 80 mm/s | – | – |
| Drilling unit | MAX 40 R | – | Drilling 3–32 mm, threads up to M 24, ISO 40S, 6 tools automatic change | – | – |
| Three-torch unit (oxy-fuel bevel cutting) | DBAM | – | Angles 15–45° up to 80 mm material thickness, lateral movement 0–75 mm, infinitely rotatable | – | – |
| 3D plasma unit (bevel cutting) | – | – | Bevels V, Y, X, K; automatic angle adjustment | – | – |
| Rotary axis with chuck (pipe processing) | – | – | Pipe diameter Ø 32–250 mm, pipe length 6,000 mm, material thickness 3–20 mm; four-jaw chuck for | – | – |
| Cutting plan software (CAM/CAD) | LANTEK POWER CUT | – | CAD, HVAC and CAM modules; approx. 170 predefined unwinding patterns | – | – |
| Programming software for thermal cutting machines | SAPSproW | – | Modules SCADW, SAPSW; CAD creation and cutting plan creation | – | – |
Additional services
Quality & Service
Every delivered machine is handed over with commissioning and functional verification. Regular maintenance, flat-rate service offers, spare parts supply and operator training ensure continuous operation.
| Evidence | Langenfeld (Rhineland) |
|---|---|
| Commissioning with functional verification | |
| Maintenance and service contracts | |
| Spare parts supply | |
| Operator training |
Company History
- 2009
Company founding (DANIEL Cutting Service) by Daniele Pettinato
- 2011
Move into a 200 sqm production hall
- 2013
Establishment of the GmbH
- 2014
Start of in-house manufacturing of mechanical components and electronics development
- 2015
Move into a 400 sqm production hall
- 2020
Takeover of sales activities from SIDEROS Engineering
- 2021
Takeover of sales and service activities from MGM Brennschneidmaschinen for Germany; staff reinforcement in sales
- 2022
Strategic development into a full-service provider for thermal cutting solutions
- 2023
Introduction of the DANIEL CUTTING SYSTEMS brand for the sales of thermal cutting machines