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Danieli – Fertigung

Plant engineering for the metallurgical industry: steel plants, continuous casting and rolling mills, rolling and extrusion plants for aluminium, plus automation and service.

Danieli Logo

Danieli & C. Officine Meccaniche S.p.A.

Buttrio (UD) · Völkermarkt · Meinerzhagen · Changshu · Shanghai · Rayong · Andhra Pradesh · Votorantim-São Paulo · Monterrey · Cranberry Township, PA · Portage, IN · Mesa, AZ · Ashland, KY · Chelsea,New on Amplifa

1914Founded
up to 100,000 t of equipment/yearWorkshop capacity
> 300,000 m²Workshop area
31Service centers worldwide
~€140 million/yearR&D investments

About Danieli

Danieli & C. Officine Meccaniche S.p.A., headquartered in Buttrio (UD), Italy, is a supplier of plants and equipment for the metallurgical industry. Its product range includes direct reduction, scrap preparation, melting and refining plants, continuous casting plants, rolling mills for long and flat products, pipe and tube mills, extrusion and forging plants, heat treatment furnaces, heavy-duty cranes as well as process automation and power systems. The group manufactures in its own production plants, among others in Buttrio, Völkermarkt (Austria), Meinerzhagen (Germany), Changshu (China), Rayong (Thailand) and Andhra Pradesh (India), and operates a global network of 31 service centers. More than 1,600 engineers and technicians form the engineering team, and more than 1,000 employees work at Danieli Automation. The workshops cover over 300,000 m² and enable the processing of up to 100,000 t of equipment per year. Research and development investments amounted to approximately €140 million per year in recent years.

Site
Buttrio (UD)
Processes
Plant construction for iron and steel plants (direct reduction, scrap preparation, melting,, Continuous casting plants (thin-slab/thick-slab/billet/bloom casting), Rolling mills (hot rolling of flat products), Rolling mills (long products, wire, bar, rebar), Rolling mills (sheet/plate mills), Cold rolling and strip processing lines, Pipe and tube plants (seamless pipe plants), Extrusion presses for steel and titanium
Materials
Steel, Aluminium, Copper alloys (Foil Rolling), Titanium, Graphite, API X100 steel grades, Copper alloys
Certificates
ISO 55000-oriented Asset Management (DanEasy), UNI EN 15628 / BS EN 15341 (Maintenance Personnel / KPIs), ISO-certified D-CMS Experts
Founded
1914
Industries
Steel/Metal Industry, Iron and Steel Industry, Rolling Mills (Long and Flat Products), Continuous Casting, Aluminium and Non-Ferrous Metals, Pipe/Tube Mills
  1. 01

    Engineering & Design

  2. 02

    Manufacturing in own production plants

  3. 03

    Assembly & Erection

  4. 04

    Commissioning

  5. 05

    Automation & Process Control Systems

  6. 06

    Service, Maintenance, Revamps & Spare Parts

  7. 07

    Training (Danieli Academy)

Materials and Processes

St

Steel

Base material for steel plant, continuous casting and rolling mill equipment, including API X100 steel grades.

Al

Aluminium

Processing in rolling, casting, extrusion and coil coating plants for aluminium.

Cu

Copper alloys

Used in foil rolling technology for copper alloys.

Ti

Titanium

Processing in extrusion presses and forging plants.

Graphit

Graphite

Extrusion presses for graphite within the Danieli Breda product area.

Plants and Components

Iron and Steel Plant Equipment
Iron and Steel Plant EquipmentPlant engineering · Iron and steel industry
Flat Product Rolling Mills
Flat Product Rolling MillsPlant engineering · Rolling mills
Long Product Rolling Mills
Long Product Rolling MillsPlant engineering · Rolling mills
Aluminium and Non-Ferrous Metal Plants
Aluminium and Non-Ferrous Metal PlantsPlant engineering · Non-ferrous metals
Copper Alloy Foil Rolling Mill
Copper Alloy Foil Rolling MillPlant engineering · Non-ferrous metals
Cold Shear (1,300 t)
Cold Shear (1,300 t)Mechanical engineering · Steel industry
Compact Rebar Coil Production
Compact Rebar Coil ProductionPlant engineering · Steel industry
Continuous Casting Plant
Continuous Casting PlantPlant engineering · Continuous casting
Bar and Wire Rolling Mill
Bar and Wire Rolling MillPlant engineering · Rolling mills

Inside the production

Technological Pillars of the Danieli Group
Technological Pillars of the Danieli Group
Plant Project of the Danieli Group
Plant Project of the Danieli Group
DaNews Magazine of the Danieli Group
DaNews Magazine of the Danieli Group
Manufacturing at Danieli
Manufacturing at Danieli
Manufacturing at Danieli
Manufacturing at Danieli
Plant Component at Danieli
Plant Component at Danieli
Plant Component at Danieli
Plant Component at Danieli
Plant Component at Danieli
Plant Component at Danieli
Plant Component at Danieli
Plant Component at Danieli
Danieli Corporate Code of Conduct
Danieli Corporate Code of Conduct
Danieli – Winning Technologies
Danieli – Winning Technologies

Industries

Steel/Metal IndustryIron and Steel IndustryRolling Mills (Long and Flat Products)Continuous CastingAluminium and Non-Ferrous MetalsPipe/Tube MillsForging and Extrusion PlantsEnvironmental EngineeringRecycling/Scrap ProcessingCrane ConstructionAutomation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plant construction for iron and steel plants (direct reduction, scrap preparation, melting,Casting––––Steel, Scrap, Pig iron
Continuous casting plants (thin-slab/thick-slab/billet/bloom casting)Casting––––Steel
Rolling mills (hot rolling of flat products)Forming––––Steel
Rolling mills (long products, wire, bar, rebar)Forming––––Steel
Rolling mills (sheet/plate mills)Forming––––Steel
Cold rolling and strip processing linesForming––––Steel, Aluminium
Pipe and tube plants (seamless pipe plants)Forming––––Steel
Extrusion presses for steel and titaniumForming––––Steel, Titanium
Extrusion presses for non-ferrous metals and graphiteForming––––Non-ferrous metals, Graphite, Copper alloys
Forging plants and manipulatorsForming––––Steel, Titanium, Non-ferrous metals
Heat treatment furnaces and heating systemsHeat treatment––––Steel, Aluminium, Non-ferrous metals
Aluminium and non-ferrous metal processing (scrap preparation, melting, casting, rolling, drawing,Forming––––Aluminium, Copper alloys, Non-ferrous metals
Coil coating and finishing lines (e.g. zinc coating with air wiping)Surface––––Steel, Aluminium
Process automation and power systems (MES, Level 2)Engineering–––––
Environmental engineering, hydraulics, cranes and structural design (Cross Products)Engineering–––––
Service services: maintenance, teleservice, revamps, spare parts, trainingEngineering–––––

14 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Electric Arc Furnace (EAF) plantsDanieli Q-MELT / Q-ONE––––
Continuous CasterDanieli––––
Rolling mills for long productsDanieli Morgårdshammar––––
Rolling mills for flat productsDanieli Wean United––––
Extrusion pressesDanieli Breda––––
Forging plants and manipulatorsDanieli Breda––––
Heavy-duty cranesDanieli Centro Cranes––––
Heat treatment furnaces / heating systemsDanieli Centro Combustion / Olivotto Ferrè––––
Seamless Pipe PlantsDanieli Centro Tube––––
Shredder plants (scrap processing)Danieli Centro Recycling––––
Induction heating systemsDanieli Rotelec––––
Aluminium rolling and coil coating linesDanieli Fata Hunter––––
High-pressure water descalerDanieli DESCALE-MASTER––––
Cold ShearDanieli11,300-ton––

Additional services

Turnkey plant construction (EPC) for steelworksEngineering & Design (>1,600 engineers/technicians)Automation & process control systems (>1,000 engineers)Danieli Service: commissioning, assembly (3,000 employees)Maintenance, upkeep, condition monitoring (D-CMS)Teleservice 24/7 remote supportSpare parts & own-brand productsRevamps, refurbishment, reconditioningTraining (Danieli Training Center, Danieli Academy)Technological Packages (Plug & Play / Tailor-made Upgrades)LTSA - Long-Term Service AgreementsConsulting (OEE, performance improvement)Research & development (~€140 million/year)

Reference customers

Ningbo BowayORI MartinStomanaMaanshan Iron & SteelB5Plus GroupEzz Steel

Quality

Danieli Service works with ISO-certified specialists for condition monitoring (D-CMS) and aligns its maintenance approaches with standards such as ISO 55000 and UNI EN 15628. Manufacturing takes place in the company's own workshops worldwide in accordance with uniform quality standards.

EvidenceButtrio (UD)
ISO 55000-oriented Asset Management (DanEasy)
UNI EN 15628 / BS EN 15341 (Maintenance Personnel / KPIs)
ISO-certified D-CMS Experts

History

  1. 1914

    Founded by the brothers Mario and Tino/Timo Danieli; takeover of the Angelini Steelworks in Brescia, one of the first users of the electric arc furnace.

  2. 1929

    Mario Danieli relocates parts of the steelworks to Buttrio for the production of tools for forging plants and auxiliary equipment for rolling mills.

  3. nach 1945

    Under Luigi Danieli, renaming to Danieli & C; start of design and manufacturing of plants for the steel industry.

  4. 1976

    Order for a 500,000-t steel plant in Brandenburg (GDR) won against Krupp; order value approx. 200 billion ITL.

  5. 1979

    Revenue over 130 billion ITL (80% exports), 1,600 employees.

  6. 1983

    Mini-mill production reaches 1 million t/year; orders in the USSR and North Africa.

  7. 1984

    Listing on the Milan Stock Exchange.

  8. 1985

    Completion of the first direct rolling plant for quality steel in the USA.

  9. 1987

    Acquisition of Morgårdshammar (Sweden), later Wean United (USA), Rotelec (France) and Sund (Sweden).

  10. 1999

    Death of Cecilia Danieli; Gianpietro Benedetti becomes President and CEO.

  11. 2000

    Revenue 1.9 trillion ITL, 3,200 employees.

  12. 2009

    Giacomo Mareschi Danieli and Anna Mareschi Danieli join the management board; revenue €3.2 billion, profit €135 million, approx. 9,400 employees.

  13. 2018

    Founding of the Danieli Academy.

  14. 2022

    Withdrawal from the Russian market as a result of the Russian war of aggression against Ukraine.

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