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DMC – Fertigung

Manufacturer of precision crimp tools and tooling for mission-critical electrical systems in aerospace, defense and industry.

DMC Logo

Daniels Manufacturing Corporation

Orlando, Florida (USA) · Bloomfield Hills, Michigan (historic) · Rhine-Main region (near Frankfurt, DE)New on Amplifa

1949Founded (Bloomfield Hills, Michigan)
Orlando, FloridaHeadquarters and production since 1984
35+Countries with distributors
1971Added to the DOD Qualified Products List
2024Founding of DMC Europe (Rhine-Main region)

About Daniels Manufacturing Corporation

Daniels Manufacturing Corporation (DMC) is a US manufacturer founded in 1949 and veteran-led, producing tools and technologies for mission-critical electrical systems. The product range includes crimp tools for machined and stamped contacts, positioners, turret heads, pneumatic and battery-powered tools, backshell adapter tooling, Safe-T-Cable fastening systems, wire strippers and tensile testing equipment. Manufacturing takes place in Orlando, Florida, and includes CNC milling and turning, EDM (electrical discharge machining), precision grinding as well as the assembly of precision machined parts and assemblies; in addition, custom tooling is developed from design through testing to manufacturing. Many products are listed on the Qualified Products List (QPL) of the US Department of Defense. Customers come from aerospace, defense, rail, marine, medical technology, telecommunications, automotive and power generation. Through distributors in more than 35 countries and DMC Europe, a sales company founded in 2024 in the Rhine-Main region, DMC serves an international customer base.

Site
Orlando
Processes
CNC milling, CNC turning (dual-axis CNC live tooling), EDM (electrical discharge machining), Precision grinding, Custom tooling / custom tool development (concept, design, test, manufacturing), Assembly of precision machined parts and assemblies, Manufacture of precision crimp tools (8-, 4-, 2-indent crimping) for, Qualification/maintenance/repair of products (designing, manufacturing, and repair; AS9100/ISO 9001
Materials
CNC milling machines, Dual-axis CNC live tooling lathe, Electrical discharge machining (EDM), Precision grinding, Custom Tooling
Certificates
ISO 9001:2015, AS9100D, RoHS / REACH / Prop 65, ANSI/NCSL Z540-3 / ISO 10012 (measurement)
Founded
1949
Industries
Aerospace, Defense/Military, Rail, Marine, Medical Technology, Telecommunications
  1. 01

    Material procurement

  2. 02

    CNC milling and turning

  3. 03

    EDM (electrical discharge machining)

  4. 04

    Precision grinding

  5. 05

    Assembly of assemblies

  6. 06

    Quality inspection and calibration

  7. 07

    Sales via distributors and DMC Europe

Manufacturing Processes and Tools

CNC-Fräsen

CNC milling machines

Precision machining of tool components at the Orlando plant.

CNC-Drehen

Dual-axis CNC live tooling lathe

Machining of rotationally symmetric precision parts.

EDM

Electrical discharge machining (EDM)

Production of complex tool geometries, e.g. for crimp indenters.

Schleifen

Precision grinding

Manufacture of dimensionally accurate tool and contact components.

Sonderwerkzeugbau

Custom Tooling

Development of customer-specific tools from concept through design and testing to manufacturing.

Locations

Standort Orlando, Florida

Orlando, Florida

US

Headquarters and production

  • Dozens of modern CNC milling machines
  • Dual-axis CNC live tooling lathe
  • EDM machine
  • Precision grinding machines
Standort Bloomfield Hills, Michigan

Bloomfield Hills, Michigan

US

Place of founding (historic)

Standort Rhine-Main region (near Frankfurt)

Rhine-Main region (near Frankfurt)

DE

DMC Europe (sales, since 2024)

Components and Products

K13-1 Positioner
K13-1 PositionerPrecision tool · Aerospace
TH163 Turret Head
TH163 Turret HeadPrecision tool · Aerospace
MS3191-4 Crimp Tool
MS3191-4 Crimp Tool8-Indent crimping · Defense/Aerospace
Tool Kit
Tool KitTool Kits · Defense/Aviation
Pneumatic Crimp Tool
Pneumatic Crimp ToolSeries production · Aviation
AF8 (M22520/1-01)
AF8 (M22520/1-01)Mil-Spec qualified · Defense
Crimp Positioner
Crimp PositionerPrecision tool · Rail/Marine
K41 Positioner
K41 PositionerPrecision tool · Aerospace
K42 Positioner
K42 PositionerPrecision tool · Aerospace
TH1A Turret Head
TH1A Turret HeadPrecision tool · Aerospace
K1419 Positioner (equivalent to Harwin T5747)
K1419 Positioner (equivalent to Harwin T5747)Precision tool · Aerospace
Precision Machined Parts
Precision Machined PartsCNC machining · Defense

Inside the production

Machine Shop in Orlando
Machine Shop in Orlando
CNC machines in the Orlando manufacturing facility
CNC machines in the Orlando manufacturing facility
Anno Avenue facility, Orlando (from 1968)
Anno Avenue facility, Orlando (from 1968)
Historic tool photo with B-58 bomber
Historic tool photo with B-58 bomber
Military-approved marking
Military-approved marking
Historic AF8 crimp tool
Historic AF8 crimp tool
Tool kits
Tool kits

Industries

AerospaceDefense/MilitaryRailMarineMedical TechnologyTelecommunicationsAutomotivePower GenerationAutomation/RoboticsMining

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC millingMachining–––––
CNC turning (dual-axis CNC live tooling)Machining–––––
EDM (electrical discharge machining)Machining–––––
Precision grindingMachining–––––
Custom tooling / custom tool development (concept, design, test, manufacturing)Engineering–––––
Assembly of precision machined parts and assembliesAssembly–––––
Manufacture of precision crimp tools (8-, 4-, 2-indent crimping) forJoining–––––
Qualification/maintenance/repair of products (designing, manufacturing, and repair; AS9100/ISO 9001Engineering–––––
Tensile testing of crimp connections (tensile testing, wire sizes 26-8 AWG)Testing–––––
Machining of components for the US Department of Defense (including brake discs, blast tubesMachining–––––
Backshell tooling / adapter tooling (BETA product line)Assembly–––––
Pneumatic crimp tools and pneumatic wire pre-twist tools for series production (sinceJoining–––––
Large Gauge Crimping 8-4/0 AWG (HD31, HD36, HD37, HD51, HC130, HC134)Joining–––––
Safe-T-Cable® system (fastener retention, cable tension testing)Assembly–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC milling machines (precision CNC milling machines)–dozens (di––Orlando, Florida, USA
EDM machine––––Orlando, Florida, USA
Dual-axis CNC live tooling lathe––––Orlando, Florida, USA

Additional services

Custom tool development (design, testing, manufacturing)CNC milling and turning, EDM, precision grindingTraining/certifications (Precision Electrical Termination Certification, Safe-T-Cable)Calibration/testing (ISO 10012, ANSI/NCSL Z540-3)Tool repair

Reference customers

Sundown Aerospace LLCSoutwireAvionics SolutionsGAMA AviationStar Aviation, Inc.Endeavor AirWoodwardDurex IndustriesFulcrum Concepts LLCConvair (historic, now Lockheed Martin)US Department of Defense

Quality and Certifications

DMC is certified by NSF-ISR to ISO 9001:2015 and AS9100D for design, manufacturing and repair. The measurement system follows ANSI/NCSL Z540-3 and ISO 10012 with traceability to NIST; products also meet RoHS, REACH and Prop-65 requirements.

EvidenceOrlando, Florida
ISO 9001:2015
AS9100D
RoHS / REACH / Prop 65
ANSI/NCSL Z540-3 / ISO 10012 (measurement)
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