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DATACON – Fertigung

Custom electrical engineering and automation solutions: switchgear construction, electrical assembly, software and plant construction for machinery and equipment engineering

DA

DATACON ENGINEERING GmbH

63869 Heigenbrücken · Rhine-MainNew on Amplifa

1997Founded as an electrical engineering consultancy
GmbHLegal form
2Sites in Germany
EN 61439 / EN 60204-1Manufacturing to standards
One-off systems to small seriesLot sizes

About DATACON ENGINEERING

DATACON ENGINEERING GmbH was founded in 1997 as an electrical engineering consultancy and develops and manufactures custom electrical engineering and automation solutions for machinery and equipment engineering. At the headquarters in Heigenbrücken, low-voltage switchgear assemblies, power distributors and installation distributors are manufactured in accordance with EN 61439 and EN 60204-1 – as individually planned one-off systems or in small series. Standards-compliant planning, dimensioning and documentation are handled by the company's own engineering departments for hardware and software development. Production uses modern manufacturing methods, including a Kiesling Perforex CNC machining centre; the finished switchgear cabinets are tested in the test field through documented intermediate and final production inspections. The service portfolio also includes electrical assembly, electrical installation and building automation, plant and special machinery construction, mechanical component manufacturing, process control technology with the BLM batch tracking system for industrial heat treatment, as well as heating centres and CHP plants including grid operator registration. Customers come from manufacturing, machinery and plant engineering, chemicals, the energy sector, the public sector, and drinking water and wastewater technology; the solutions are deployed worldwide.

Site
Heigenbrücken
Processes
Switchgear assemblies for the electrical equipment of machines in accordance with EN 60204-1, Electrical assembly and electrical installation, Building automation, Plant construction and special machinery construction, Mechanical component manufacturing / metal construction, Process control technology and BLM batch tracking system for heat treatment, Hardware and software development, Heating centre and CHP plants: grid operator registration and installation
Materials
Low-voltage switchgear assemblies, Machine switchgear cabinets, Perforex CNC machining centre
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1997
Industries
Machinery and plant engineering, Manufacturing, Chemicals, Energy sector, Public sector, Industrial heat treatment
  1. 01

    Hardware and software development

  2. 02

    Planning, dimensioning and documentation (EN 61439 / EN 60204-1)

  3. 03

    Switchgear construction (CNC machining)

  4. 04

    Electrical assembly and wiring

  5. 05

    Electrical testing in the test field

  6. 06

    Assembly and commissioning at the customer

Processes and Standards

EN 61439

Low-voltage switchgear assemblies

Manufacturing of power distributors and installation distributors as one-off systems or small series in accordance with EN 61439.

EN 60204-1

Machine switchgear cabinets

Switchgear assemblies for the electrical equipment of machines in accordance with EN 60204-1.

Kiesling Perforex

Perforex CNC machining centre

Modern and efficient manufacturing of switchgear cabinets with the Kiesling Perforex CNC machining centre.

Sites

Standort Heigenbrücken

Heigenbrücken

DE

Headquarters; manufacturing of low-voltage switchgear assemblies, power distributors and installation distributors

Lot size
One-off systems to small series
Materials
Low-voltage switchgear in accordance with EN 61439 / EN 60204-1
  • Kiesling Perforex CNC machining centre
  • Test field for electrical testing

Rhine-Main

DE

Branch office: electrical assembly, electrical installation, building automation

Products and Systems

Hydraulic control with electric motors and pressure gauges
Hydraulic control with electric motors and pressure gaugesElectrical assembly · Machinery and plant engineering
Control valves with terminal strip and solenoid valves
Control valves with terminal strip and solenoid valvesProcess control technology · Process engineering
Discharge screw conveyor with motor in the silo
Discharge screw conveyor with motor in the siloPlant construction · Conveying technology
Storage bunker with screw conveyor
Storage bunker with screw conveyorPlant construction · Energy technology

Inside the production

Production hall
Production hall
Production site Heigenbrücken
Production site Heigenbrücken
Documentation and planning
Documentation and planning

Industries

Machinery and plant engineeringManufacturingChemicalsEnergy sectorPublic sectorIndustrial heat treatmentDrinking water and wastewater technologyindustrial heat treatment

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly–––One-off system – Small series–
Switchgear assemblies for the electrical equipment of machines in accordance with EN 60204-1Assembly–––––
Testing–––––
Electrical assembly and electrical installationAssembly–––––
Building automationAssembly–––––
Plant construction and special machinery constructionEngineering–––––
Mechanical component manufacturing / metal constructionMachining–––––
Process control technology and BLM batch tracking system for heat treatmentEngineering–––––
Hardware and software developmentEngineering–––––
Heating centre and CHP plants: grid operator registration and installationAssembly–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Perforex CNC machining centreKiesling Perforex–––Heigenbrücken

Additional services

Hardware and software developmentPlanning, dimensioning and documentation to EN 61439 / EN 60204-1Electrical assemblyElectrical installationBuilding automationProcess control technology and BLM batch tracking system for heat treatmentPlant construction and special machinery constructionMechanical component manufacturing / metal constructionHeating centres incl. grid operator registration and installationCHP plants incl. grid operator registration and installationSoftware solutions for the chemical industry (e.g. LSAwin®)Electrical testing (documented intermediate and final inspections)

Quality

The switchgear assemblies and distributors are electrically tested in the test field by means of documented intermediate and final production inspections. The QM system is certified to DIN EN ISO 9001:2015 by TAW Cert.

EvidenceHeigenbrücken
ISO 9001

History

  1. 1997

    Founded as an electrical engineering consultancy

  2. 2018

    Recertification to DIN EN ISO 9001:2015 by TAW Cert (scope: planning and manufacturing of electrical switchgear and electrical installations, software development and plant construction)

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