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DATASCHALT – Fertigung

Development, manufacturing and EMS for electronic control, display and switching systems for industry and marine.

DATASCHALT Logo

DATASCHALT engineering GmbH

LübeckNew on Amplifa

ca. 1994Founded
50Employees
500Products and systems brought to series production
LübeckSite

Your partner for smart system solutions

DATASCHALT engineering GmbH is an independent engineering and manufacturing company based in Lübeck that develops and realizes electronic systems from the initial idea through to series production. The service portfolio includes electronics, software and systems development, prototype construction, series production, EMS services and international EMS sourcing including partner selection, procurement, quality assurance, deadline monitoring and risk management. Focus areas are robust control, display and switching solutions for continuous industrial use as well as highly reliable electronic systems for mission-critical applications, including pressure-waterproof components such as pushbuttons, lights and cameras in stainless steel housings for above- and underwater use. Application markets are the maritime sector, professional cleaning machines, caravan vehicles and industrial trucks. With around 50 employees along the entire value chain, the company states that it has brought approximately 500 products and systems to series production.

Site
Lübeck
Processes
Electronics development (hardware), Software and systems development, Prototype construction of electronic systems, Series production of electronic systems, EMS services (Electronic Manufacturing Services), EMS sourcing / production partner selection and supply chain management, Development and manufacturing of robust control, display and switching solutions for industrial use, Development of highly reliable electronic systems for mission-critical applications (marine)
Materials
Stainless steel 1.4404, Polycarbonate, V4A stainless steel, Acrylic, V4A stainless steel (1.4571)
Founded
ca. 1994
Employees
50
Industries
Maritime sector, Cleaning machines, Caravan, Industrial trucks/Intralogistics, Offshore/Port facilities, Caravan (motorhomes/caravans)
  1. 01

    Electronics, software and systems development

  2. 02

    Prototype construction

  3. 03

    EMS sourcing and partner selection

  4. 04

    Procurement / supply chain

  5. 05

    Series production and assembly

  6. 06

    Quality assurance and reporting

Materials and processes

1.4404

Stainless steel 1.4404

Corrosion-resistant housing material for pressure-waterproof pushbuttons and components in marine applications.

1.4571

V4A stainless steel (1.4571)

Seawater-resistant stainless steel housing for lights and type plates with high corrosion resistance.

PC

Polycarbonate

Material for actuation surfaces of pressure- and shock-resistant control elements.

PMMA

Acrylic

Material for housing components of pressure-waterproof recessed lights.

Site

Lübeck

DE

Headquarters with development, manufacturing and project management

Lot size
Prototype to series
Materials
Electronics, stainless steel, plastic

Components and systems

Electronic system / PCB
Electronic system / PCBEMS · Series production
7" Masterpanel Display (HMI touch)
7" Masterpanel Display (HMI touch)Electronics · Caravan/Industry
DWD pushbutton TS2509, pressure-waterproof
DWD pushbutton TS2509, pressure-waterproofAssembly · Marine
DWD components (lights, camera)
DWD components (lights, camera)Assembly · Marine

Inside the production

DATASCHALT engineering team
DATASCHALT engineering team
Impression from development and manufacturing
Impression from development and manufacturing
Calibration
Calibration
Analysis
Analysis

Industries

Maritime sectorCleaning machinesCaravanIndustrial trucks/IntralogisticsOffshore/Port facilitiesCaravan (motorhomes/caravans)Continuous industrial use

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electronics development (hardware)Engineering–––––
Software and systems developmentEngineering–––––
Prototype construction of electronic systemsEngineering–––––
Series production of electronic systemsAssembly–––––
EMS services (Electronic Manufacturing Services)Assembly–––––
EMS sourcing / production partner selection and supply chain managementEngineering–––––
Development and manufacturing of robust control, display and switching solutions for industrial useAssembly–––––
Development of highly reliable electronic systems for mission-critical applications (marine)Assembly–––––
Assembly and integration of pressure-waterproof system components (DWD pushbutton TS2509, loadAssembly–104mm x 94.9mm x 66mm1.4 kg–Stainless steel 1.4404, Polycarbonate
Manufacturing of pressure-waterproof RGBW lights (LS2409, max. 5 W)Assembly–96.4mm x 104mm x 50mm––V4A stainless steel
Manufacturing of pressure-waterproof recessed lights (ES328, max. 3 W, 12 V)Assembly–120 mm x 120 mm x 80 mm––1.4404, Acrylic, V4A (1.4571)
Manufacturing of pressure-waterproof color cameras (AVC2507, 720 × 576 resolution)Assembly–106 mm x 106.4 mm x 50mm1.2 kg–Seawater-resistant materials
Manufacturing of HMI touch displays (7" Masterpanel Display, 10V-16V)Assembly–––––

Additional services

Electronics, software and systems developmentPrototype constructionSeries productionEMS servicesInternational EMS sourcing incl. partner selection, procurement/supply chain, quality assuranceProject managementCustom development and delivery of complete system solutions

History

  1. 1994

    Company founded – development and implementation of electronic systems (31 years of experience according to the website).

  2. Registration of Malte Rolff as managing director (operations) of DATASCHALT engineering GmbH.

  3. 2025

    Summer party in Süsel, second management workshop at the MachBar Lübeck, participation in the RUN5 Lübeck and cooperation with Tri-Sport Lübeck.

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