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Dayco – Fertigung

Manufacturing of individually configurable boxspring beds and mattresses – 100 % produced in Germany.

Dayco Logo

DAYCO GmbH

Porta WestfalicaNew on Amplifa

ca. 20 yearsKnow-how in the field of quality control
14,000 m²Site in Porta Westfalica
7,400 m²Production and warehouse space
100 %Production in Germany

About Dayco

DAYCO GmbH is a manufacturer of boxspring beds and mattresses based in Porta Westfalica. Production is 100 percent in Germany on a 14,000 square meter site with around 7,400 square meters of production and warehouse space. The products are handcrafted from slow-growing woods, high-quality foams and premium fabrics. Customers can individually configure fabrics, colors and legs; options include, among others, 5-zone pocket spring mattresses in four firmness levels as well as five topper variants. Buyers are the upscale bedding retail trade and the hotel industry. Thanks to permanent stock-keeping of all raw materials, the company is, according to its own statements, flexible and fast in delivery. In addition, DAYCO GmbH offers an exhibition with trial sleeping at its Porta Westfalica location.

Site
Porta Westfalica
Processes
Manufacturing of boxspring beds, Manufacturing of mattresses, Quality control, Individual configuration of boxspring beds (fabric, color and leg selection), Trial sleeping in the exhibition, Permanent stock-keeping
Materials
Slow-growing woods, Foams, Fabrics, Premium fabrics
Industries
Bedding retail, Hotel industry
  1. 01

    Material selection (wood, foam, fabric)

  2. 02

    Handcrafted production of boxspring beds and mattresses

  3. 03

    Individual configuration according to customer requirements

  4. 04

    Quality control

  5. 05

    Permanent stock-keeping

  6. 06

    Shipping to bedding retailers and the hotel industry

Materials

HOLZ

Slow-growing woods

Base material of the boxspring bed systems, convincing through durability.

SCHAUM

Foams

Used in mattresses and toppers for an excellent sleep climate.

STOFF

Premium fabrics

Individual fabric selection for covers and headboards of the boxspring beds.

Sites

Standort Porta Westfalica

Porta Westfalica

DE

Production, warehouse, exhibition/showroom

Materials
Woods, foams, fabrics

Products

Boxspring bed
Boxspring bedHandcrafted assembly · Bedding retail/hotel industry
Mattress
MattressMade from foams · Bedding retail/hotel industry

Inside the production

Production and warehouse site Porta Westfalica
Production and warehouse site Porta Westfalica
Individually configurable boxspring bed
Individually configurable boxspring bed
Mattress with pocket springs
Mattress with pocket springs

Industries

Bedding retailHotel industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of boxspring bedsAssembly––––Wood, Foam, Fabric
Manufacturing of mattressesAssembly––––Foam
Quality controlTesting–––––

Additional services

Individual configuration of boxspring beds (fabric, color and leg selection)Trial sleeping in the exhibitionPermanent stock-keepingQuality control

History

  1. Around two decades of know-how in the field of quality control according to the website

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