Sales and custom assembly of electronic components, connectors and cable assemblies
DBV electronic GmbH & Co. KG
ThannhausenNew on Amplifa
About DBV electronic
DBV electronic GmbH & Co. KG, based in Thannhausen (Bavaria), distributes electronic and mechanical components as well as custom cable assemblies and is a sales partner of the brands Suyin, W+P Products and Inelco. The product range includes displays and touch solutions (TFT, OLED, LCD, resistive and PCAP touchscreens), M8 and M12 circular connectors, RJ45 jacks and plugs, D-Sub connectors, battery contacts, terminal blocks, as well as connectors for E-Mobility and printed circuit boards. Services include crimp connections in the AWG range 32–28, wire stripping, tinning, ferrules, solder aids, low-pressure molding for the protection of electronic assemblies, and custom processing of circular connectors for all common coding types (A, B, D, X, S, T, K, L). In the field of E-Mobility, charging pins, sockets and busbars made of high-conductivity copper alloys and aluminium with electroplated finishes are offered. Customers come from the automotive, industrial automation, medical technology, rail, marine and aerospace industries.
- Site
- Thannhausen
- Processes
- Cable assembly (custom assembly, crimping, wire stripping, tinning,, Crimping of terminals onto individual wires and cable assemblies (AWG 32-28), Low-pressure molding (protection of electronic assemblies), Pin-in-paste soldering (THR components in the SMD process), Custom processing of M8/M12 circular connectors (custom cable lengths,, Press-fit mounting of connectors (solder-free PCB mounting, IEC 60352-5, pin thickness, Press-fit / SMT / THT / THR (PIP) PCB mounting technologies, Electroplated coating (full-surface or selective contact plating with tin, gold, silver, PdNi;
- Materials
- Copper alloy (high-conductivity), CuSn (copper-tin), CuNiSi (copper-nickel-silicon), Aluminium, FR4 (rigid-flex connector), Stainless steel, Tin (coating), Gold (coating)
- Certificates
- IEC 60352-5 (press-fit)
- Industries
- E-Mobility, Automotive industry, Industrial automation, Medical technology, Rail transport, Marine
- 01
Selection and distribution of components (Suyin, W+P, Inelco)
- 02
Custom processing and assembly
- 03
Crimping of terminals and cable assemblies
- 04
Low-pressure molding and assembly
- 05
Delivery to customers in industry, automotive and medical technology
Materials & Processes
High-conductivity copper alloy (IACS)
Used for charging pins, sockets, crown spring contacts and busbars with low temperature rise and high currents up to 300 A.
CuSn (copper-tin)
Base material for press-fit connectors for solder-free PCB mounting.
CuNiSi (copper-nickel-silicon)
Base material for press-fit connectors according to IEC 60352-5.
Aluminium
Material for custom busbars in power distribution.
Stainless steel
Used in custom processing of M8/M12 cable ends.
FR4 (rigid-flex connector)
Rigid printed circuit board with integrated FPC for increased vibration and shock resistance.
Electroplated coating (tin, gold, silver, PdNi)
Full-surface or selective contact plating of connectors; charging pins with electroplated silver finish and lubricant protection.
Plastic (insert molding)
Overmolding of charging pins for IP54 protection rating in various housing colors and codings.
Location
Thannhausen
DEHeadquarters and sales office
- Materials
- Copper, aluminium, stainless steel, plastic
- Cable assembly
- Crimping (AWG 32–28)
- Low-pressure molding
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly (custom assembly, crimping, wire stripping, tinning,Assembly | – | – | – | – | Copper, Stainless steel |
| Crimping of terminals onto individual wires and cable assemblies (AWG 32-28)Assembly | – | – | – | – | Copper |
| Low-pressure molding (protection of electronic assemblies)Plastics | – | – | – | – | – |
| Pin-in-paste soldering (THR components in the SMD process)Joining | – | – | – | – | – |
| Custom processing of M8/M12 circular connectors (custom cable lengths,Assembly | – | – | – | – | Stainless steel, Copper |
| Press-fit mounting of connectors (solder-free PCB mounting, IEC 60352-5, pin thicknessAssembly | – | – | – | – | CuSn, CuNiSi |
| Press-fit / SMT / THT / THR (PIP) PCB mounting technologiesAssembly | – | – | – | – | – |
| Electroplated coating (full-surface or selective contact plating with tin, gold, silver, PdNi;Surface treatment | – | – | – | – | Copper alloy |
| Stamping and rolling of crown spring contacts (stamped and rolled contacts)Forming | – | – | – | – | high-conductivity copper alloy |
| C-MACH™ milled/turned charging pins and socketsMachining | – | – | – | – | high-conductivity copper alloy |
| Busbar manufacturing (custom busbars, up to 1000 mm length and 10 mm thickness)Forming | tight production tolerances | 1000 mm × 10 mm thickness | – | – | high-conductivity IACS copper alloy, Aluminium |
| Insert molding / injection molding with insert parts (insert-molded for IP54)Plastics | – | – | – | – | Plastic |
Additional services
Quality
Quality assurance includes, among other things, 100% testing of busbar clip connectors in the dielectric strength test (hipot) at 4300 VDC as well as certification of the press-fit technology according to IEC 60352-5.
| Evidence | Thannhausen |
|---|---|
| IEC 60352-5 (press-fit) |