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Manufacturer of precision threading tools and SCS-accredited calibration services for thread gauges from 0.3 to 160 mm

DC

DC SWISS SA

Malleray (headquarters) · Cologne · Rho · SheffieldNew on Amplifa

Over 80 yearsExperience in threading technology
8'200+Items in the standard program
0.3–160 mmThread diameter
4Locations (CH, DE, IT, UK)
50Delivery countries worldwide

About DC SWISS

DC SWISS SA, based in Malleray (Switzerland), develops and produces threading tools for conventional thread cutting, thread forming, rigid tapping (synchronous threading), thread milling and thread whirling as well as nano threading tools from 0.3 mm diameter. The standard program comprises over 8'200 items; in addition, customer-specific special tools with material-specific cutting geometries and coatings are developed. Tools are manufactured in tool materials such as HSS, HSSE, HSSE-PM and solid carbide. In addition to tool manufacturing, the company offers an SCS-accredited calibration laboratory for thread gauges and nano thread gauges, a Test Center, training and application consulting. Sales companies are located in Cologne (Germany), Rho (Italy) and Sheffield (UK). The tools are used in general mechanical engineering, aerospace, medical technology, the watch and jewelry industry, power generation and automotive.

Site
Malleray
Processes
Conventional thread cutting (taps), Thread forming (form taps), Rigid tapping (synchronous threading), Thread milling (solid carbide thread mills, thread whirling tools), Nano threading (nano taps/forming taps/whirling tools from Ø 0.3 mm), Threading dies (external threads, HSS/HSSE), Thread gauges and nano thread gauges (inspection and calibration plugs), SCS-accredited calibration service (metrology)
Materials
Titanium (pure titanium), Titanium alloys, Superalloys, Nickel alloys, Aluminum alloys, Steels (standard, tough, high-strength >850 N/mm2 up to 1600 N/mm2), Stainless steel (inox, austenitic, ferritic, martensitic), Grey cast iron and aluminum castings
Certificates
SCS accreditation (calibration laboratory)
Industries
General mechanical engineering, Aerospace, Medical technology, Watchmaking and jewelry, Power generation, Automotive
  1. 01

    Tool design (standard and special tools)

  2. 02

    Tool manufacturing

  3. 03

    Quality inspection

  4. 04

    Calibration (SCS-accredited laboratory)

  5. 05

    Distribution via webshop and sales companies

  6. 06

    Application consulting, training and after-sales service

Locations

Malleray

CH

Headquarters, production and calibration laboratory

Materials
HSS, HSSE, HSSE-PM, solid carbide
  • Tool manufacturing
  • SCS-accredited calibration laboratory
  • Test Center

Cologne

DE

Sales company DC SWISS GmbH

Rho

IT

Sales company DC SWISS s.r.l.

Sheffield

UK

Sales company DC SWISS UK Ltd

Industries

General mechanical engineeringAerospaceMedical technologyWatchmaking and jewelryPower generationAutomotiveCustom solutions

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Conventional thread cutting (taps)Machining–160 mm (max. thread diameter)––Steel, Stainless steel, Aluminum, Castings, Titanium, Superalloys, Nickel alloys, Plastics, GRP
Thread forming (form taps)Forming––––Aluminum, Steel, Brass
Rigid tapping (synchronous threading)Machining––––Steel, Aluminum, Castings
Thread milling (solid carbide thread mills, thread whirling tools)Machining––––Steel, high-strength materials up to 63 HRC, Aluminum, Titanium
Nano threading (nano taps/forming taps/whirling tools from Ø 0.3 mm)Machining–2.74 mm (gauge testing range)––Gold, Titanium, Stainless steel
Threading dies (external threads, HSS/HSSE)Machining––––Steel, Brass
Thread gauges and nano thread gauges (inspection and calibration plugs)Testing–0.1 to 3.0 mm (pitch diameter)–––
SCS-accredited calibration service (metrology)Testing–Ø 0.1–3.0 mm (pitch Ø), Ø 0.1–3.5 mm–––
Manufacture of threading tools (original cutting tool designer and manufacturer, special tools)Engineering––––HSS, HSSE, HSSE-PM, solid carbide

Additional services

Design of custom threading toolsCalibration/metrology (SCS-accredited)Test CenterTraining coursesApplication optimization and application consultingAfter-sales serviceWebshop with ERP integrationSample development for special tools

Reference customers

Matthey Décolletages SA

Quality

DC SWISS operates an SCS-accredited calibration laboratory (DC NANO TOOLS SA) for thread gauges and nano thread gauges in the range of 0.1 to 3.5 mm. The nano gauges are manufactured to stricter production requirements than those prescribed by the applicable standards; a Test Center supports process design.

EvidenceMalleray
SCS accreditation (calibration laboratory)

History

  1. Over 80 years of experience in threading technology (company statement)

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