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Dcubed – Fertigung

Develops and manufactures release actuators, deployable solar arrays and structures for space

Dcubed Logo

Dcubed GmbH

Germering (DE) · Westminster/Denver, CO (US) · Berthoud, CO (US)New on Amplifa

2018Founded
3 locations (Germering, Westminster/DenvLocations
>140 customers in 15 countriesCustomer base
approx. 30 cmComponent size ISM truss demonstrator
2 kWTotal EOL power output solar arrays (Intuitive Machines)

About Dcubed

Dcubed is a German NewSpace company headquartered in Germering near Munich that develops and manufactures free-flying hardware and subsystems for space applications. The portfolio includes COTS release actuators, i.e. Hold-Down Release Mechanisms (HDRM), based on patented Shape Memory Materials, deployable solar generators including launch lock, substrate and solar cells, deployable structures and antennas as well as In-Space Manufacturing (ISM). Manufacturing takes place entirely in Germany and includes, among other things, a robot-assisted assembly line for series production of solar arrays; 3D printing is used for prototypes and structures. Customers are satellite integrators, subsystem manufacturers, space agencies, primes and NewSpace companies in 15 countries on 4 continents; to date Dcubed has supplied over 140 customers, including Intuitive Machines, HawkEye 360, DLR and EnduroSat. In addition to its headquarters, the company operates manufacturing sites in Westminster/Denver and Berthoud, Colorado under Dcubed USA Inc.

Site
Germering
Processes
Hold-Down Release Mechanisms (HDRM) / Release Actuators, Deployable Solar Arrays (including launch lock, substrate, solar cells), Rigid deployable solar wings, 2 kW end-of-life total power, In-Space Manufacturing (3D-printed truss structure, approx. 30 cm high), Origami structures (proprietary), Testing and validation of space products (ISO 9001:2015 QM), COTS Release Actuators / HDRM, Deployable Solar Arrays
Materials
Shape Memory Materials (patented), Additive Manufacturing, Solar Cells
Certificates
ISO 9001:2015
Founded
2018
Industries
Space/NewSpace, Satellite Manufacturers, Space Agencies, Primes, Lunar/Moon Missions, Launchers
  1. 01

    Engineering & Development

  2. 02

    Additive Manufacturing (3D Printing)

  3. 03

    Manufacturing of Mechanisms and Solar Arrays

  4. 04

    Robotic Assembly Line (Series Production)

  5. 05

    Testing & Validation

  6. 06

    Delivery / Direct E-Commerce Sales

  7. 07

    Integration & Test Support (AIT)

Materials & Processes

SMM

Shape Memory Materials (patented)

Patented shape memory materials form the functional basis of the resettable release actuators and HDRM.

3D-Druck

Additive Manufacturing

Used for structures such as the approx. 30 cm high ISM truss demonstrator as well as the original prototype development.

SC

Solar Cells

Integrated into the solar array subsystems including launch lock and substrate.

Locations

Standort Germering

Germering

DE

Headquarters, development and manufacturing (100% made in Germany)

Lot size
Prototype to series
Materials
Shape Memory Materials
  • 3D printers
  • Robotic assembly line for solar arrays

Westminster/Denver, CO

US

US site of Dcubed USA Inc., manufacturing

Berthoud, CO

US

US facility Colorado (integration of ARAQYS-D3 payload)

Products & Components

Release Actuators / HDRM Family
Release Actuators / HDRM FamilyShape Memory · Space/NewSpace
In-Space Manufacturing Truss Structure
In-Space Manufacturing Truss Structure3D Printing · Space/NewSpace

Inside the production

TRL Proof / Mission Milestone
TRL Proof / Mission Milestone
Dcubed Brand Image
Dcubed Brand Image

Industries

Space/NewSpaceSatellite ManufacturersSpace AgenciesPrimesLunar/Moon MissionsLaunchersSpace AgenciesLunar/Moon Missions

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hold-Down Release Mechanisms (HDRM) / Release ActuatorsAssembly––––Shape Memory Materials
Deployable Solar Arrays (including launch lock, substrate, solar cells)Assembly––––Solar Cells
Rigid deployable solar wings, 2 kW end-of-life total powerAssembly–––––
In-Space Manufacturing (3D-printed truss structure, approx. 30 cm high)Additive–30 cm–––
Origami structures (proprietary)Engineering–––––
Testing and validation of space products (ISO 9001:2015 QM)Testing–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D printers––––Germering/Munich
Robotic assembly line for solar arrays–––––

Additional services

COTS Release Actuators / HDRMDeployable Solar ArraysDeployable Structures & AntennasIn-Space Manufacturing (ISM)Direct E-Commerce SalesRobotic Manufacturing Line / Serial ProductionEngineering Support

Reference customers

Atomos SpaceHawkEye 360Fossa SystemsAstrobotic TechnologiesMIT Haystack ObservatoryDhruva SpaceWyrm EngineeringU-SpaceOxford Space SystemsGama SpaceDLRSidus SpaceIntuitive MachinesGenesisArkEdge SpaceSkyroot AerospaceEnduroSat

Quality

All products undergo extensive testing and validation for use under space conditions. The quality management system is certified to ISO 9001:2015 and meets industry-specific and customer-specific requirements.

EvidenceGermering
ISO 9001:2015

Company History

  1. 2018

    Founded as Deployables Cubed GbR by Dr. Thomas Sinn

  2. 2019

    ESA BIC, win at the Innospace Masters, EXIST scholarship; founding of Deployables Cubed GmbH in December and first deliveries (including MIT Haystack Observatory, University of Auckland)

  3. 2020

    Seed financing, relocation to Germering, rebranding to Dcubed

  4. 2021

    First ESA development contract for compact 100W solar modules; IAF membership

  5. 2022

    First launch (SpaceX Transporter 3, January 2022); SmallSat solar modules; ESA and government contracts

  6. 2023

    First constellation customer; ISM solar module prototype with Solestial; expansion to Colorado (Broomfield)

  7. 2025

    Order from Intuitive Machines for the solar array of the Space Data Network satellite (November 2025)

  8. 2026

    ARAQYS-D3 power beaming mission; partnership with EnduroSat for series production

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