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DD Compound – Fertigung

Development and manufacture of auxiliary materials for the vacuum infusion of fibre composite components

DD Compound Logo

DD Compound

IbbenbürenNew on Amplifa

49479 IbbenbürenHeadquarters
100 mReference component (rotor blade)

About DD Compound

DD Compound specialises in the development and manufacture of auxiliary materials for vacuum infusion. The company develops products that make the infusion process safer and more cost-effective, enabling the implementation of projects that would otherwise be too risky. The products are used worldwide in the composites industry – from 100-metre rotor blades to boats and automotive applications through to the smallest custom components. In addition to the auxiliary materials, DD Compound manufactures sandwich components with visible carbon and a visible layer as well as complete components in a one-shot infusion process, including all plies, core materials and inserts. Projects include the first infused series-production monocoque with FIA approval for Revolution Race Cars, body components for Radical Sports Cars, F1 racing boats and safety cockpits for P1 Superstock. The company also develops custom solutions for customers in the wind industry and other sectors for their manufacturing processes. The company is headquartered in Ibbenbüren.

Site
Ibbenbüren
Processes
Vacuum infusion (composites, one-shot infusion, MTI infusion process), Development and manufacture of auxiliary materials for vacuum infusion, FEM analysis, Manufacture of sandwich components (visible carbon, one visible layer), Development of custom solutions for customer processes
Materials
Carbon (visible carbon), XPS core material, Core materials (general), Resin (infusion resin), MTI infusion process, Core materials, Infusion resin
Industries
Composites industry, Wind industry, Boatbuilding, Automotive, Motorsport/racing cars
  1. 01

    Engineering (custom solutions, FEM analysis)

  2. 02

    Development and manufacture of auxiliary materials

  3. 03

    Vacuum infusion of components (one-shot infusion)

  4. 04

    Assembly/bonding of monocoques

Materials & Processes

MTI

MTI infusion process

Infusion process with which extremely lightweight sandwich components with only one visible layer and perfect surface quality can be manufactured.

Carbon

Carbon (visible carbon)

Used for visible components such as hulls and body components with high surface quality.

XPS

XPS core material

Lightweight core material for sandwich components, e.g. in the hull of the P1 Superstock boats.

Kern

Core materials

Are incorporated in the one-shot infusion process together with all plies and inserts.

Infusion

Infusion resin

Resin for the vacuum infusion of fibre composite components.

Locations

Ibbenbüren

DE

Headquarters

Materials
Carbon, core materials, infusion resins

Components & Projects

Infusionman – auxiliary material for vacuum infusion
Infusionman – auxiliary material for vacuum infusionVacuum infusion · Composites industry
Safety cockpit P1 Superstock
Safety cockpit P1 SuperstockVacuum infusion · Motorsport/boatbuilding

Inside the production

Infusion Man – DD Compound
Infusion Man – DD Compound
DD Compound Infusion Man
DD Compound Infusion Man

Industries

Composites industryWind industryBoatbuildingAutomotiveMotorsport/racing cars

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Vacuum infusion (composites, one-shot infusion, MTI infusion process)Joining–100m (rotor blade as reference––Carbon (visible carbon), Core materials, XPS core material, Resins (resin infusion), Inserts
Development and manufacture of auxiliary materials for vacuum infusionEngineering–––––
FEM analysisEngineering–––––
Manufacture of sandwich components (visible carbon, one visible layer)Joining––––Carbon, Core materials

Additional services

Development and manufacture of auxiliary materials for vacuum infusionDevelopment of custom solutions for customer processes

Reference customers

Wilson Custom Composites (WCC)Revolution Race CarsRadical Sports CarsSeebold F1 BoatCED EngineeringP1 Superstockvarious rotor blade manufacturers
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