Cable assembly, wiring harnesses, hybrid and special cables, module assembly and control cabinet construction for industry
DD Kabelkonfektion Dropulic GmbH
Frickenhausen (72636)New on Amplifa
About us
DD Kabelkonfektion Dropulic GmbH is a family business founded in 1989 and based in Frickenhausen (Baden-Württemberg) that has been manufacturing custom cable systems for customers worldwide for over 30 years. Its portfolio includes custom cable assembly, series production of individual wires on Komax fully automatic machines, hybrid and special cables with combined control, data, high-voltage, compressed-air and HF lines, as well as wiring harnesses built on fast-build laying boards. In addition, the company offers complex module assembly with electrical testing, custom control cabinet construction, and since 2025 the processing of busbars (cutting, punching and bending of copper bars up to 10 mm thick and 80 mm wide) as well as machining of control cabinet components and enclosures with a Perforex system. The range is rounded out by warehouse stockpiling with Kanban and just-in-time deliveries based on modern storage technology. Customers come from industries such as mechanical engineering, special vehicle construction, the electrical industry, offshore technology and automation.
- Site
- Frickenhausen
- Processes
- Cable assembly, Special cable processing, Module assembly with electrical testing, Control cabinet construction (planning, wiring, electrical testing), Production of individual wires, Hybrid & special cable production (control, data, high-voltage, compressed-air and HF lines), Wiring harness production with fast-build laying boards, Coaxial & telecom cable assembly
- Materials
- Copper
- Certificates
- 100% inspection of every manufactured part, Electrical testing of modules
- Founded
- 1989
- Industries
- Mechanical engineering, Special vehicle construction, Electrical industry, Offshore technology, Automation, Automotive
- 01
Warehouse stockpiling
- 02
Cable preparation (cutting, stripping)
- 03
Cable assembly (crimping, tinning, twisting, labeling, bundling)
- 04
Busbar and enclosure machining
- 05
Module and control cabinet assembly
- 06
Electrical testing
- 07
Just-in-time delivery
Materials & Processes
Copper
Copper is used for busbars (up to 10 mm thick, 80 mm wide) as well as for individual wire and cable assembly.
Locations
Frickenhausen
DEHead office with production and warehouse
- Materials
- Copper
- Cutting and stripping machines
- Fully automatic machines
- Crimping machines
- Komax Zeta 640
- Komax ALPHA 550
- Komax Gamma 255
- Drum paternoster (up to 460 drums, Ø up to 1.20 m)
- Hänel Rotomat
- Hänel LeanLift
- Perforex system
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assemblyJoining | – | – | – | – | Copper |
| Special cable processingJoining | – | – | – | – | – |
| Module assembly with electrical testingAssembly | – | – | – | – | – |
| Control cabinet construction (planning, wiring, electrical testing)Assembly | – | – | – | – | – |
| Production of individual wiresJoining | – | – | – | – | Copper |
| Hybrid & special cable production (control, data, high-voltage, compressed-air and HF lines)Joining | – | – | – | – | – |
| Wiring harness production with fast-build laying boardsJoining | – | – | – | – | – |
| Coaxial & telecom cable assemblyJoining | – | – | – | – | – |
| Sub-D connectorsJoining | – | – | – | – | – |
| Cable cutting, stripping, contacting, labeling, bundling of individual wiresJoining | – | – | – | – | – |
| CrimpingJoining | – | – | – | – | – |
| Tinning and twistingSurface | – | – | – | – | Copper |
| Busbar cutting, punching and bending (copper bars 10 mm thick, 80 mm wide)Forming | – | 80 mm | – | – | Copper |
| Machining of control cabinet components and enclosures (Perforex system)Machining | – | – | – | – | – |
| Warehouse stockpiling with Kanban / just-in-time deliveryEngineering | – | – | – | – | – |
| Quality inspection and testing of every manufactured partTesting | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Cutting and stripping machine | – | – | – | – | Frickenhausen |
| Fully automatic machine | – | – | – | – | Frickenhausen |
| Crimping machine | – | – | – | – | Frickenhausen |
| Individual wire processing machine | Komax Zeta 640 | – | – | – | Frickenhausen |
| Machine with tinning, twisting and crimping stations | Komax ALPHA 550 | – | – | – | Frickenhausen |
| Machine with tinning, twisting and crimping stations | Komax Gamma 255 | – | – | – | Frickenhausen |
| Drum paternoster (up to 460 drums, diameter up to 1.20 m) | – | – | Cable drum diameter up to 1.20 m | – | Frickenhausen |
| Vertical storage carousel | Hänel Rotomat | – | – | – | Frickenhausen |
| Vertical lift storage system | Hänel LeanLift | – | – | – | Frickenhausen |
| Perforex system for machining control cabinet components and enclosures | Perforex | 1 | – | – | Frickenhausen |
Additional services
Quality
Every manufactured part is inspected and tested before leaving production; electrical tests are carried out on modules and control cabinets. Training and ongoing certifications ensure compliance with quality standards.
| Evidence | Frickenhausen |
|---|---|
| 100% inspection of every manufactured part | |
| Electrical testing of modules |
History
- 1989
Foundation of the family business DD Kabelkonfektion
- 2025
Expansion of the production scope to include busbar machining as well as enclosure machining with a Perforex system