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de:karb – Fertigung

Developing an open platform for recording and reducing CO₂ along the value chain of the steel and sheet metal industry

de:karb Logo

de:karb – Forschungsprojekt unter Leitung von TRUMPF

Germany (consortium with partners among others in Esslingen, Essen, Stuttgart, Ditzingen)New on Amplifa

2023Project launch (June)
8.3 million eurosBMWK funding
3 yearsProject duration

About the de:karb project

de:karb is a joint project funded by the Federal Ministry for Economic Affairs and Climate Action (BMWK) with 8.3 million euros as part of the GreenTech innovation competition. It launched in June 2023 and is designed to run for three years. Led by TRUMPF, thyssenkrupp Materials Services, the Fraunhofer Institute for Manufacturing Engineering and Automation IPA and further partners are researching how CO₂ consumption in sheet metal manufacturing can be measured and reduced. The core objective is a freely accessible online platform with which companies can determine the carbon footprint of individual components along the entire supply chain (Scope 1+2+3). TRUMPF is working on AI-based technologies for nesting in laser cutting in order to cut more parts from the sheet. Fraunhofer IPA is developing AI-supported scheduling methods that take ecological criteria into account, such as shifting energy-intensive production steps to times of high availability of renewable energy. thyssenkrupp Materials Services orchestrates material, value and data flows via the digital platform and integrates uniform standards for networking the partners' IT systems.

Site
Germany (consortium with partners among others in Esslingen
Processes
Development of an open online platform for CO₂ accounting (carbon accounting) at component level, CO₂ transparency along the entire value chain of the steel/sheet metal industry (Scope 1+2+3), AI-based optimization of nesting (material utilization) in laser cutting, AI-based product scheduling under ecological criteria (energy-intensive steps at, Orchestration of material, value and data flows via a digital platform (thyssenkrupp, Connection of partners' IT systems to the platform
Materials
Artificial intelligence / machine learning, Carbon Accounting, Digital orchestration platform
Founded
2023
Industries
Steel-producing and steel-processing industry, Sheet metal production and sheet metal manufacturing, Metal-processing SME sector, Downstream metal-processing industry (SME)
  1. 01

    Connecting the partners' IT systems to the platform

  2. 02

    Recording and accounting of CO₂ emissions at component level (Scope 1+2+3)

  3. 03

    AI-based optimization of nesting (material utilization) in laser cutting

  4. 04

    AI-based product scheduling under ecological criteria

  5. 05

    Orchestration of material, value and data flows via the digital platform

Methods and Technologies

KI

Artificial intelligence / machine learning

Used for optimized nesting in laser cutting and for ecologically optimized scheduling in manufacturing.

CACC

Carbon Accounting

Systematic recording, assessment and tracking of direct and indirect emissions from Scope 1+2+3 down to component level.

DOP

Digital orchestration platform

Tracking of input materials and their characteristic data via uniform standards along the supply chain.

Components and Applications

Laser-cut sheet metal component
Laser-cut sheet metal componentLaser cutting · Sheet metal manufacturing

Inside the production

de:karb consortium
de:karb consortium
Digital platform for CO₂ accounting
Digital platform for CO₂ accounting
Sheet metal processing in the project context
Sheet metal processing in the project context
Networked manufacturing
Networked manufacturing
Project partners at work
Project partners at work

Industries

Steel-producing and steel-processing industrySheet metal production and sheet metal manufacturingMetal-processing SME sectorDownstream metal-processing industry (SME)

Additional services

Development of an open online platform for CO₂ accounting (carbon accounting) at component levelCO₂ transparency along the entire value chain of the steel/sheet metal industry (Scope 1+2+3)AI-based optimization of nesting (material utilization) in laser cuttingAI-based product scheduling under ecological criteria (energy-intensive steps atOrchestration of material, value and data flows via a digital platform (thyssenkruppConnection of partners' IT systems to the platform

Reference customers

Among others H.P. Kaysser (sheet metal manufacturer) as user/partner in the consortium

Project History

  1. 2023

    Launch of the de:karb research project in June; funding by BMWK with 8.3 million euros as part of the GreenTech innovation competition; duration three years.

  2. 2024

    Consortium meeting of all de:karb members at thyssenkrupp Materials Services in Essen.

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