Manufactures turnkey automation solutions for robotics, storage systems and conveyor technology, including service and software.
de Man Automation + Service GmbH & Co. KG
Borgholzhausen · Head office, manufacturing, administrationNew on Amplifa
About us
de Man Automation + Service GmbH & Co. KG, based in Borgholzhausen in the machine-building region of East Westphalia, is a specialist for end-to-end automation solutions. Since 1973, the family-owned company has developed customized systems for customers in the fields of robotics (de-/palletizing, labeling, handling), storage systems and conveyor technology. All systems are built turnkey including all components – from planning and design through manufacturing and programming to commissioning. In addition to standard cells for the packaging line (MKA, MPZ, MKV, MRZ, MEZ) and the material flow computer MFR, the offering includes service for its own and third-party systems: maintenance, repair, emergency service with a 24/7 hotline, retrofit, training as well as spare parts and used equipment. Complementing this, programming services such as robot and PLC programming, individual software solutions and loaned programmers are offered. Customers come, among others, from the food, automotive, chemical/pharmaceutical and furniture industries; the location is within roughly four hours' drive of almost all customers.
- Site
- Borgholzhausen
- Processes
- Robotic palletizing / depalletizing (de-/palletizing), Labeling (labeling cell MEZ), Carton erecting (MKA – Modular Carton Erector), Packing (MPZ – Modular Packing Cell), Carton sealing (MKV – Modular Carton Sealer), Storage systems (automatic small-parts warehouse), Conveyor technology systems (pallet and light conveyor technology), Wrapping of product cartons/pallets
- Materials
- Euro pallets / EURO pallets, Cartons (15 different carton types, various carton packaging), Plastic compounds (in sacks), Chipboards, Tinplate containers, KLT / RAKO containers, Euro pallets, Cartons
- Certificates
- Camera technology (quality control integrated in systems)
- Founded
- 1973
- Industries
- Food, Chemicals / Pharmaceuticals, Furniture industry, Automotive, Others
- 01
Planning and consulting
- 02
Design
- 03
Manufacturing and assembly of the system
- 04
Robot and PLC programming
- 05
Commissioning
- 06
Maintenance, service and retrofit
Handled goods and applications
Euro pallets
Standardized handled goods for palletizing systems, e.g. for palletizing cartons, sacks and containers.
Cartons
Central packing good for carton erectors, packing cells, carton sealers and robotic palletizing.
KLT / RAKO containers
Plastic containers for small-parts storage, labeling systems and robotic handling.
Sacks
Handling of flour sacks and plastic compound sacks with specially developed grippers.
Tinplate containers and buckets
Palletizing of containers with adapted gripper solutions.
Locations
Borgholzhausen
DEHead office, manufacturing, administration
- Materials
- Steel construction, conveyor technology, robot cells
- Palletizing cell MRZ 2.1
- Labeling cell MEZ
- Modular carton erector MKA
- Modular packing cell MPZ
- Modular carton sealer MKV
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Robotic palletizing / depalletizing (de-/palletizing)Assembly | – | – | – | – | Cartons, Trays, Sacks, Buckets, Gravel containers, Tinplate containers, KLT, RAKO |
| Labeling (labeling cell MEZ)Assembly | – | – | – | – | Canisters, Cartons, KLT, RAKO, Containers |
| Carton erecting (MKA – Modular Carton Erector)Assembly | – | – | – | – | Cartons |
| Packing (MPZ – Modular Packing Cell)Assembly | – | – | – | – | Cartons, Goods |
| Carton sealing (MKV – Modular Carton Sealer)Assembly | – | – | – | – | Cartons |
| Storage systems (automatic small-parts warehouse)Assembly | – | – | – | – | KLT, Small parts |
| Conveyor technology systems (pallet and light conveyor technology)Assembly | – | – | – | – | Pallets, Cartons, KLT |
| Wrapping of product cartons/palletsAssembly | – | – | – | – | Cartons, Sacks, Pallets |
| Quality control with camera technologyInspection | – | – | – | – | Chipboards, Cartons, Tinplate containers |
| Dosing / filling (e.g. sacks of plastic compounds)Assembly | – | – | – | – | Sacks, Plastic compounds |
| Maintenance of automation systemsEngineering | – | – | – | – | – |
| Repair & emergency service (24/7 hotline)Engineering | – | – | – | – | – |
| RetrofitEngineering | – | – | – | – | – |
| Training for systemsEngineering | – | – | – | – | – |
| PLC programming / robot programming (loan of programmers)Engineering | – | – | – | – | – |
| Material flow computer MFR (software solution for material flow)Engineering | – | – | – | – | – |
| Planning and consulting (automation solutions)Engineering | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Palletizing cell MRZ (Modular Robot Cell) | de Man MRZ 2.1 | – | – | – | Borgholzhausen |
| Labeling cell MEZ (Modular Labeling Cell) | de Man MEZ | – | – | – | Borgholzhausen |
| Modular carton erector | de Man MKA | – | – | – | Borgholzhausen |
| Modular packing cell | de Man MPZ | – | – | – | Borgholzhausen |
| Modular carton sealer | de Man MKV | – | – | – | Borgholzhausen |
| Linear robot (approx. 12 m length, 7 palletizing stations) | de Man | – | approx. 12 m linear length | – | – |
| Gantry robot / linear portal (approx. 12 m length) | de Man | – | approx. 12 m | – | – |
| Length stop LDM 400 (positioning accuracy to one-tenth of a millimeter) | de Man LDM 400 | – | – | – | – |
| Automatic small-parts warehouse (AS/RS) | de Man | 2 | – | – | Hettich, Spenge |
| Palletizing system (compact, footprint approx. 4 x 4 m, incl. transfer unit with lifting function) | de Man | – | approx. 4 x 4 m footprint | – | Wernsing |
Additional services
Reference customers
Quality
Quality control is integrated via camera technology, e.g. combined weighing and camera stations in palletizing systems or two-sided visual inspection of chipboards with subsequent ejection of defective parts.
| Evidence | Borgholzhausen |
|---|---|
| Camera technology (quality control integrated in systems) |
History
- 1973
Company founded; since then development of customized automation solutions in robotics, storage systems and conveyor technology