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Metallservice – Fertigung

Metal Service Center: Sourcing, Processing and Logistics of Aluminium, Stainless Steel, Copper, Brass, Bronze and Steel Slit Strip

Metallservice Logo

Debrunner Metallservice AG

Menziken AG · Sennwald SGNew on Amplifa

80+Employees
2Sites (Menziken, Sennwald)
44'000 tMetal processed and delivered annually
12'000 t/YearCapacity of the slitting line in Sennwald
18'000+Deliveries per year throughout Switzerland

About Debrunner Metallservice AG

Debrunner Metallservice AG is a Metal Service Center headquartered in Menziken AG with a second site in Sennwald SG. The company sources and processes aluminium, stainless steel, copper, brass, bronze and steel slit strip for customers of any size and industry. Its range of services includes the processing of rolled and extruded products in the areas of strip, sheet, plate and long products: slitting and cross-cutting of strip, sheet metal working with strip production, circle blanking and soft annealing, cutting of profiles, bars and tubes, plate working as well as the manufacture of machined milled and turned parts in plastic or metal. At the Sennwald site, the company operates a competence and service centre for slit strip serving all of Europe, with a highly automated slitting line with a capacity of 12'000 tonnes per year. More than 80 employees process and deliver around 44'000 tonnes of metal annually, complemented by material testing, certification according to EN 10204 and just-in-time logistics. Since 2005, the company has been part of the Debrunner Koenig Group.

Site
Menziken
Processes
Slitting of aluminium strip, Steel strip processing (recoiling, slitting, cross-cutting, shearing), Long product working (cutting of profiles, bars and tubes to size), Plate working (sawing, deburring, heat treatments, flatness checks), Mechanical components (milled or turned parts in plastic or metal), Edge processing of slit strip (trimming, low-burr slitting, double-sided edge rolling), Contract manufacturing (toll conversion of master coils into slit strip including storage and, Material testing (hardness determination, electrical conductivity and further tests)
Materials
Aluminium, Stainless steel, Copper, Brass, Bronze, Steel slit strip, Aluminium EN AW-1050A (Al99.5), Aluminium EN AW-1085 (Al99.9)
Certificates
ISO 9001 (SQS certificate), Ecovadis Scorecard, SVTI restamping authorisation, ISO 9001 (SQS/IQNet)
Employees
80+
Industries
Transformer and coil manufacturing, Mechanical and equipment engineering, Household appliances, Furniture industry, Companies of any industry, Transformer and coil manufacturing (transformer/magnet coil strip)
  1. 01

    Consulting and Sourcing

  2. 02

    Warehousing

  3. 03

    Processing (Strip, Sheet, Plate, Long Products)

  4. 04

    Material Testing and Certification according to EN 10204

  5. 05

    Logistics and Distribution (Just-in-Time)

Materials and Processes

Al

Aluminium

Strip, sheet, plate, profiles, bars and tubes; core business as the largest aluminium distributor in Switzerland.

Stahl

Steel slit strip

Strip processing by recoiling, slitting, cross-cutting and shearing.

Stainless steel

Sheet and long products for a wide variety of industrial applications.

Cu

Copper

Sheet, plate and bars, among others as E-Cu, Cu-OF, Cu-OFE and Cu-DHP.

CuZn

Brass

Sheet, plate and bars in common alloys such as CuZn37 and CuZn39Pb3.

CuSn

Bronze

Bars, among others EN CC493K (CuSn7ZnPb).

Kunststoff

Plastics

Milled and turned parts in plastic as an alternative or complement to metal.

Längsteilen

Slitting

Slit strip from aluminium and steel with strip widths 20–1500 mm and thicknesses 0.20–3.00 mm.

Querteilen

Cross-cutting and shearing

Cutting of sheet and strip to customer specifications.

Zerspanung

Milled and turned parts

Mechanical components in plastic or metal.

Sägen

Long product and plate working

Cutting of profiles, bars, tubes and plates including deburring and flatness checks.

Sites

Menziken

CH

Manufacturing and logistics site, sales site

Materials
Aluminium, stainless steel, copper, brass, bronze
  • Circular saw Cross Cut (Briganto)
  • Cross-cutting line for aluminium sheet
  • Band saw

Sennwald

CH

Competence and service centre for slit strip, specialised steel service

Part weight / size
Coils up to 5.5 t
Lot size
from 200 kg (depending on thickness 300 kg/500 kg from 1.20 mm)
Materials
Aluminium, steel
  • Highly automated NOBAG slitting line (0.20–3.00 mm, coil width up to 1300 mm)
  • FIMI slitting line (strip widths 20–1500 mm)
  • Line for protective film application on coils

Inside the production

Logistics: collection service and pallets
Logistics: collection service and pallets

Industries

Transformer and coil manufacturingMechanical and equipment engineeringHousehold appliancesFurniture industryCompanies of any industryTransformer and coil manufacturing (transformer/magnet coil strip)Household appliances (washing machines/dryers - Schulthess)Furniture (USM)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Slitting of aluminium stripForming–1300 mm (coil width)200 kg minimum quantity (from 1.10 mm – 5.5 tonnes coil weight200 kgAluminium, Steel
Steel strip processing (recoiling, slitting, cross-cutting, shearing)Forming––––Steel
Forming––––Aluminium, Copper, Brass, Bronze, Stainless steel
Long product working (cutting of profiles, bars and tubes to size)Machining––––Aluminium, Copper, Brass, Bronze, Stainless steel
Plate working (sawing, deburring, heat treatments, flatness checks)Machining––––Aluminium
Mechanical components (milled or turned parts in plastic or metal)Machining––––Plastics, Metal
Edge processing of slit strip (trimming, low-burr slitting, double-sided edge rolling)Forming–20 to 1500 mm strip width––Aluminium
Contract manufacturing (toll conversion of master coils into slit strip including storage andForming––––Aluminium
Material testing (hardness determination, electrical conductivity and further tests)Testing––––Metals
Certification according to EN 10204Testing–––––
Cross-cutting of aluminium sheet (cutting)Forming––––Aluminium

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Slitting line for aluminium coils (highly automated)NOBAG1––Sennwald
Slitting lineFIMI1Strip widths 20–1500 mm–Sennwald
Circular saw (cross cut)Briganto Cross Cut1––Menziken
Cross-cutting line–1Cutting of aluminium sheet–Menziken
Band saw–1––Menziken

Additional services

Cutting / ConvertingSlitting (slit strip aluminium and steel)SlittingCross-cuttingShearingRecoilingLong product working (cutting of profiles, bars, tubes)Plate working (sawing, deburring, heat treatments, flatness checks)Manufacture of mechanical components (milled/turned parts)Contract manufacturingSourcing and consultingWarehousingLogistics and distributionMaterial tests (including hardness, electrical conductivity) according to EN 10204Certification according to EN 10204Collection service for empty packagingDelivery of finished products to end users (just-in-time)

Reference customers

Lanz Oensingen AGWerkma AGUSM U. Schärer Söhne AGSchulthess Produktion AG

Quality and Certification

Material tests such as hardness determination and electrical conductivity are certified according to EN 10204. The company is certified to ISO 9001 (SQS/IQNet) and holds an SVTI restamping authorisation.

EvidenceMenziken
ISO 9001 (SQS/IQNet)
SVTI restamping authorisation
Ecovadis Scorecard

History

  1. 2005

    Debrunner Metallservice becomes part of the Debrunner Koenig Group.

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