Automation of new systems and special-purpose machinery with Siemens and Beckhoff, plus retrofit of discontinued Klöckner Moeller controllers
Deger Automation GmbH
84337 Schönau (Headquarters)New on Amplifa
About Deger Automation
Deger Automation GmbH is an automation company based in Schönau in Lower Bavaria with over 20 years of experience with machines and systems. The company plans and programs new systems and special-purpose machinery using modern Siemens controllers (S7-1500, S7-1200 in TIA Portal, ET 200SP) as well as Beckhoff controllers (TwinCAT 3, embedded PCs, EtherCAT terminals), in each case according to the customers' programming standards. A second focus is the modernization of existing systems, specialized in discontinued Klöckner Moeller controllers (PS4, PS416, PS3, PS306, PS316, PS24): reading out and decompiling programs, troubleshooting, spare parts supply, and retrofit to Siemens or Beckhoff. Services include concept development, bus system integration (PROFINET, PROFIBUS, EtherCAT, IO-Link, Modbus), safety technology, visualization, on-site commissioning, and remote maintenance via VPN. Customers include special-purpose machinery construction, plant engineering, process technology, and other industries; the control technology and spare parts are in use at customers in 29 countries.
- Site
- Schönau
- Processes
- Siemens PLC programming (S7-1500, S7-1200, TIA Portal), Beckhoff PLC programming (TwinCAT 3, embedded/industrial PCs, EtherCAT terminals, TwinCAT HMI), Control technology concept and planning, On-site commissioning (signal test, optimization, acceptance, remote maintenance via VPN), Safety technology (TwinSAFE, Safety over EtherCAT, PROFIsafe), Visualization (WinCC Unified, TwinCAT HMI), Reading out and decompiling PLC programs (including password protection), On-site troubleshooting and fault resolution
- Materials
- Siemens S7-1500 (TIA Portal), Siemens S7-1200, Beckhoff TwinCAT 3, Klöckner Moeller PS4, PS416, PS3, PS306, PS316, PS24, PROFINET, PROFIBUS, EtherCAT, IO-Link, Modbus, Suconet K, TwinSAFE, Safety over EtherCAT, PROFIsafe
- Industries
- Special-purpose machinery, Plant engineering, Process technology, Automotive, Building materials, Stone and earth
- 01
Concept and planning
- 02
PLC programming Siemens/Beckhoff
- 03
Safety technology and visualization
- 04
On-site commissioning
- 05
Remote maintenance and troubleshooting
- 06
Retrofit and spare parts supply
Control platforms and bus systems
Siemens S7-1500 (TIA Portal)
Control platform for new systems and retrofit target, with distributed I/O ET 200SP and WinCC Unified.
Siemens S7-1200
Used for smaller systems in TIA Portal.
Beckhoff TwinCAT 3
Structured, object-oriented programming according to IEC 61131-3 on embedded and industrial PCs with EtherCAT terminals.
Klöckner Moeller PS4, PS416, PS3, PS306, PS316, PS24
Legacy controllers for which service, program backup, spare parts, and retrofit are offered.
PROFINET, PROFIBUS, EtherCAT, IO-Link, Modbus, Suconet K
Integration of field devices, drives, and higher-level systems, including mixed configurations within one system and via gateways.
TwinSAFE, Safety over EtherCAT, PROFIsafe
Safety technology for light barriers, emergency stop, safety doors, and safe drives.
Locations
Schönau
DEHeadquarters
- Materials
- Siemens, Beckhoff, Klöckner Moeller
- Siemens S7-1500 (TIA Portal)
- Siemens S7-1200
- Siemens ET 200SP
- WinCC Unified / Unified Comfort Panel
- Beckhoff TwinCAT 3, embedded/industrial PCs, EtherCAT terminals, TwinSAFE
- Klöckner Moeller PS4, PS416, PS3/PS306/PS316, PS24
- Operator terminals MI4, VTP2, Galileo
Systems and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Siemens PLC programming (S7-1500, S7-1200, TIA Portal)Engineering | – | – | – | – | – |
| Beckhoff PLC programming (TwinCAT 3, embedded/industrial PCs, EtherCAT terminals, TwinCAT HMI)Engineering | – | – | – | – | – |
| Control technology concept and planningEngineering | – | – | – | – | – |
| On-site commissioning (signal test, optimization, acceptance, remote maintenance via VPN)Engineering | – | – | – | – | – |
| Safety technology (TwinSAFE, Safety over EtherCAT, PROFIsafe)Engineering | – | – | – | – | – |
| Visualization (WinCC Unified, TwinCAT HMI)Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Reading out and decompiling PLC programs (including password protection)Engineering | – | – | – | – | – |
| On-site troubleshooting and fault resolutionInspection | – | – | – | – | – |
| Spare parts sales Klöckner Moeller control components (eBay shop)Assembly | – | – | – | – | – |
| Replacement of operator terminals MI4, VTP2, Galileo with Siemens/Beckhoff panelsEngineering | – | – | – | – | – |
| Maintenance and extension of existing S7-300/400 systems (STEP 7 classic)Engineering | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| PLC/Controller | Siemens S7-1500 (TIA Portal) | – | – | – | Schönau |
| PLC/Controller | Siemens S7-1200 | – | – | – | Schönau |
| Distributed I/O | Siemens ET 200SP | – | – | – | Schönau |
| Visualization | Siemens WinCC Unified / Unified Comfort Panel | – | – | – | Schönau |
| Control platform | Beckhoff TwinCAT 3, embedded/industrial PCs, EtherCAT terminals, TwinSAFE | – | – | – | Schönau |
| PLC | Klöckner Moeller PS4 (PS4-141 to PS4-341, Suconet K) | – | – | – | Schönau |
| PLC | Klöckner Moeller PS416 (Sucosoft S40) | – | – | – | Schönau |
| PLC | Klöckner Moeller PS3, PS306, PS316 (DOS software) | – | – | – | Schönau |
| Module carrier system | Klöckner Moeller PS24 | – | – | – | Schönau |
| Operator terminals | Klöckner Moeller MI4, VTP2, Galileo | – | – | – | Schönau |
| Spare parts | Klöckner Moeller | – | – | – | Schönau |
Additional services
Reference customers
History
Over 20 years of experience in automation of machines and systems