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DEKEMA – Fertigung

Manufacturer of high-temperature ceramic furnaces and 3D printers for dental technology and industry, Made in Germany.

DEKEMA Logo

DEKEMA Dental-Keramiköfen GmbH

Freilassing, DENew on Amplifa

1973Founded
FreilassingLocation
1,600 °CMaximum sintering temperature (AUSTROMAT µSiC)
approx. 60 countriesCountries supplied via dealer network

About DEKEMA

DEKEMA Dental-Keramiköfen GmbH, based in Freilassing (Bavaria), has been developing and manufacturing high-temperature furnaces for dental technology and industrial applications since 1973. Under the AUSTROMAT brand, the product portfolio includes firing, pressing and sintering furnaces with control accuracies below ±0.5 °C, protective-gas furnaces up to 1,400 °C, and the AUSTROMAT µSiC sintering furnace with sintering temperatures up to 1,600 °C based on SiC heating elements. The range is complemented by the trix™print² 3D printer and the software systems trix™hub, trix™CAD and trix™4all. Manufacturing features highly pure fibre insulation, SiC heating technology, stainless steel lift systems and corrosion-free aluminium housings. The furnaces are used for processing zirconia, press ceramics, firing ceramics and glazing in dental laboratories, milling centres and industrial high-temperature technology. Through a worldwide dealer network, DEKEMA supplies customers in around 60 countries; its own service team provides on-site coverage in the DACH region.

Site
Freilassing
Processes
Ceramic firing, Sintering (up to 1,600 °C, SiC heating technology), Pressing of dental ceramics (trixpress™, APS), 3D printing (trix™print²), High-temperature firing with vacuum/protective gas (up to 1,200 °C), High-temperature sintering with vacuum/protective gas (up to 1,400 °C), On-site service engineering in the DACH region, Maintenance and upkeep of furnaces
Materials
Zirconia, Press ceramics, Firing ceramics, Glaze, SiC (silicon carbide), Silicon carbide (SiC), Cast Resin (photopolymer), Vacuum/protective-gas firing up to 1,400 °C
Certificates
Process data recording / QM documentation, OPC-UA interface, IoT backup and cloud data management
Founded
1973
Industries
Dental technology / Dental laboratory technology, Dental laboratories and milling centres, Industrial high-temperature applications (protective-gas furnaces up to 1,400
  1. 01

    Engineering and development

  2. 02

    Manufacturing of furnaces and 3D printers

  3. 03

    Quality management and process data recording

  4. 04

    Distribution via a worldwide dealer network

  5. 05

    On-site service engineering (DACH) and 24/7 online service

Materials and Processes

ZrO2

Zirconia

High-strength ceramic material for restorations, sintered in DEKEMA sintering furnaces up to 1,600 °C.

PresKer

Press ceramics

High-density ceramic pressed under heat and pressure, among others with the trixpress™ system.

BrennKer

Firing ceramics

Ceramic mass that is hardened through firing processes in the furnace.

Glasur

Glaze

Topmost layer of a ceramic restoration for gloss and surface protection.

SiC

Silicon carbide (SiC)

High-purity DEKEMA heating elements for sintering temperatures up to 1,600 °C with homogeneous temperature distribution.

Cast Resin

Cast Resin (photopolymer)

Material for 3D printing in the trix™print² for dental applications.

HT-Vakuum

Vacuum/protective-gas firing up to 1,400 °C

High-temperature process with variable protective-gas supply for industrial applications.

3D-Druck

trix™print² DLP printing

Additive manufacturing of dental components such as crowns, bridges, frameworks and drill guides.

Locations

Freilassing

DE

Headquarters, development and manufacturing

Materials
Zirconia, press ceramics, firing ceramics, glaze
  • AUSTROMAT 224
  • AUSTROMAT 624i G2
  • AUSTROMAT 654i G2
  • AUSTROMAT 664i G2
  • AUSTROMAT 674i G2
  • AUSTROMAT 624S (protective-gas furnace up to 1,200 °C)
  • AUSTROMAT 674S (protective-gas sintering furnace up to 1,400 °C)
  • AUSTROMAT µSiC (sintering furnace up to 1,600 °C)
  • trix™print² 3D printer
  • AERIS vacuum pump

Products and Components

AUSTROMAT 624S protective-gas furnace
AUSTROMAT 624S protective-gas furnaceHigh-temperature furnaces · Dental technology / Industry
AUSTROMAT 624S
AUSTROMAT 624SHigh-temperature furnaces · Dental technology / Industry

Inside the production

AUSTROMAT 624S – protective-gas furnace up to 1,200 °C
AUSTROMAT 624S – protective-gas furnace up to 1,200 °C
AUSTROMAT 624S – side view
AUSTROMAT 624S – side view

Industries

Dental technology / Dental laboratory technologyDental laboratories and milling centresIndustrial high-temperature applications (protective-gas furnaces up to 1,400

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Ceramic firingHeat treatment––––Zirconia, Press ceramics, Firing ceramics, Glaze
Sintering (up to 1,600 °C, SiC heating technology)Heat treatment+/- 0.5°C (control accuracy)–––Zirconia
Pressing of dental ceramics (trixpress™, APS)Heat treatment––––Press ceramics
3D printing (trix™print²)Additive––––Cast Resin (photopolymer)
High-temperature firing with vacuum/protective gas (up to 1,200 °C)Heat treatmentbelow 0.5°C (control accuracy)––––
High-temperature sintering with vacuum/protective gas (up to 1,400 °C)Heat treatment–––––

14 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Ceramic furnaceDEKEMA AUSTROMAT 224–––Freilassing
Ceramic/pressing furnaceDEKEMA AUSTROMAT 624i G2–––Freilassing
Ceramic/pressing furnaceDEKEMA AUSTROMAT 654i G2–––Freilassing
Sintering furnace (2 levels)DEKEMA AUSTROMAT 664i G2–––Freilassing
Sintering furnaceDEKEMA AUSTROMAT 674i G2–––Freilassing
Protective-gas furnace up to 1,200 °CDEKEMA AUSTROMAT 624S–Firing table with fibre insulation ø 80 mm–Freilassing
Protective-gas sintering furnace up to 1,400 °C (SiC heating elements)DEKEMA AUSTROMAT 674S–Table system with up to 2 levels, ø 100 mm per level, up to 80 units–Freilassing
Sintering furnace up to 1,600 °CDEKEMA AUSTROMAT µSiC–Up to 3 levels ø 100 mm, approx. 120 units per sintering cycle; dimensions 416 x 990 x 602 mm–Freilassing
3D printerDEKEMA trix™print²–––Freilassing
Vacuum pumpDEKEMA AERIS–––Freilassing
Sintering furnaceDEKEMA AUSTROMAT 664 (series 6)––2014Freilassing
Sintering furnaceDEKEMA AUSTROMAT 674 (series 6)––2015Freilassing
Firing/pressing furnaceDEKEMA AUSTROMAT 220––2020Freilassing
Pressing furnace (MPTA, APS)DEKEMA AUSTROMAT 654 (series 6)–––Freilassing

Additional services

On-site service engineering in the DACH regionMaintenance and upkeep of furnaces24/7 online service (DEKEMA online: over 100,000 firing, pressing and sintering programmes)Quality management / process data recordingSoftware (trix™hub, trix™CAD, trix™4all)myDEKEMA app for remote controlIoT backup and cloud data managementWorldwide dealer network

Reference customers

oral design (cooperation partner/reference since 1994)sirius ceramics, Carsten Fischer, Frankfurt (testimonial)Dental laboratory M. Geyer, Wetzlar (testimonial)

Quality

DEKEMA furnaces achieve control accuracies below ±0.5 °C with thermocouples made of high-purity platinum/platinum-rhodium and offer integrated quality management with gapless recording of process data (USB/FTP documentation, OPC-UA, IoT backup).

EvidenceFreilassing
Process data recording / QM documentation
OPC-UA interface
IoT backup and cloud data management
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