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DMU – Fertigung

DMU develops automation systems for laser-based manufacturing and processing of clear aligners

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Dental Manufacturing Unit GmbH

Urstein Nord 24, 5412 Puch bei Hallein (AT) · HeadquartersNew on Amplifa

11–50Employees
FN 418850 g, Landesgericht SalzburgCommercial Register
36Countries with DMU installations
up to 5,760 aligners/24 hMax. throughput (system with robotics)

About DMU

Dental Manufacturing Unit GmbH (DMU), based in Puch bei Hallein in the state of Salzburg, develops and manufactures automation systems for the production of clear aligners in dental laboratories, clinics, and industrial aligner manufacturers. The product portfolio includes the Laser Aligner Cutter (LAC) for laser-based trimming and marking of aligners, separating machines (Separator Standard and Pin Over Bar) for non-destructive separation from the model, the automated trimming system AutoTrim, the Suction Unit for extraction, and the Clear Aligner Automat (CAA) as a compact complete system for automated aligner manufacturing. In addition to machine manufacturing, DMU offers software and firmware development, electronics development, precision mechanics, as well as service and original spare parts. The systems process thermoformable dental splint material and are used by dental professionals in 36 countries. The transfer from prototypes through industrialization to series production is carried out with partners; key focus areas are CNC technology, preventive maintenance, and software development.

Site
Puch bei Hallein
Processes
Automated trimming of aligners (AutoTrim Workflow Boost, SpeedTrim technology), Software and firmware development, Electronics development, Precision mechanics, Service & spare parts, Technical Support
Materials
Clear aligner plastic (thermoformable dental splint material), Thermoformable dental splint material (clear aligner plastic)
Employees
11–50
Industries
Dental/Orthodontics, Dental laboratories, Clear aligner manufacturers, Medical technology
  1. 01

    Engineering (software, firmware, electronics, precision mechanics)

  2. 02

    Prototype construction

  3. 03

    Industrialization

  4. 04

    Series production

  5. 05

    Assembly

  6. 06

    Service & spare parts

Materials & Processes

PETG/PU

Thermoformable dental splint material (clear aligner plastic)

Is laser-cut, separated, trimmed, marked, and sorted patient-specifically in DMU systems.

Locations

Standort Puch bei Hallein

Puch bei Hallein

AT

Headquarters, development and manufacturing

  • Laser Aligner Cutter (LAC)
  • Separator Standard / Pin Over Bar
  • AutoTrim (SpeedTrim)
  • Suction Unit (G4, HEPA H13, activated carbon)
  • Clear Aligner Automat (CAA)

Systems & Assemblies

Laser Aligner Cutter (LAC)
Laser Aligner Cutter (LAC)Laser cutting · Dental/Orthodontics
Suction Unit for LAC
Suction Unit for LACExtraction system · Dental/Orthodontics
Separator – Standard
Separator – StandardSeparating · Dental laboratories
Separator – Pin Over Bar
Separator – Pin Over BarSeparating · Dental laboratories
AutoTrim Workflow Boost
AutoTrim Workflow BoostAutomated trimming · Dental/Orthodontics
Clear Aligner Automat (CAA)
Clear Aligner Automat (CAA)Complete system · Clear aligner manufacturers
Filters & Consumables
Filters & ConsumablesService & supplies · Dental

Inside the production

DMU product family for aligner manufacturing
DMU product family for aligner manufacturing

Industries

Dental/OrthodonticsDental laboratoriesClear aligner manufacturersMedical technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Machining––––Aligner material (thermoformable dental plastic)
Machining––––Aligner material (thermoformable dental plastic)
Automated trimming of aligners (AutoTrim Workflow Boost, SpeedTrim technology)Machining––––Aligner material (thermoformable dental plastic)
Surface treatment–––up to 10,000 cuts/activated carbon–
Assembly–––5,760 sorted aligners/24 hAligners (dental plastic)
Engineering–––––
Plastics–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser Aligner Cutter (LAC) – laser cutting machine for alignersDMU (Dental Manufacturing Unit GmbH) LAC––––
Extraction system (Suction Unit) for LAC with G4 pre-filter, HEPA H13, activated carbon filterDMU Suction Unit for LAC––––
Separating machine (Separator) – non-destructive separation of aligners from the modelDMU Separator – Standard / Separator – Pin Over Bar––––
Automated trimming systemDMU AutoTrim Workflow Boost (SpeedTrim)––––
Clear Aligner Automat (CAA) – compact complete system for automated aligner manufacturingDMU CAA––––
Thermoforming machines for aligners (compatible devices, adapters available)Erkoform, Erkopress Motion, B-Form, Ministar, Biostar, Drufomat Scan, AX-PMU4––––
–DHR Engineering (with DMU LAC)––––

Additional services

Software and firmware developmentElectronics developmentPrecision mechanicsService & spare partsTechnical Support
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