Contract manufacturing of precision parts: laser fine cutting and micro waterjet cutting to ±0.01 mm, including post-processing.
DeSta::Microcut GmbH
Remseck am Neckar (Walldorn)New on Amplifa
About DeSta::Microcut
DeSta::Microcut GmbH is a contract manufacturer specialized in precision cutting of delicate 2D workpieces with complex contours – from prototype to series production. Core processes are laser fine cutting for material thicknesses of 0.05 to 4.00 mm and micro waterjet cutting for thicknesses of 0.05 to 40.00 mm; both processes achieve cutting accuracies up to ±0.01 mm. In addition, the company offers wire EDM as well as downstream processes such as CNC milling, CNC bending, laser marking and surface finishing, so that manufacturing can largely be completed in-house at its own site. Machining covers a broad spectrum of materials, including stockpiled raw materials and specialty materials procurable at short notice through long-standing supplier relationships. The company also supports customers with feasibility checks, product development and material selection. Quality and on-time delivery are ensured by a continuously modernized machine park, experienced skilled staff and a quality management system in accordance with ISO 9001:2015; material certificates in accordance with DIN EN 10204 are available.
- Site
- Remseck am Neckar (Walldorn)
- Processes
- Laser fine cutting, Micro waterjet cutting, Wire EDM, CNC milling (post-processing), CNC bending, Laser marking, Surface finishing, CNC milling
- Materials
- Laser fine cutting, Micro waterjet cutting, Wire EDM, CNC milling, CNC bending, Laser marking
- Certificates
- ISO 9001:2015, DIN EN 10204 (material certificates)
- 01
Consulting & feasibility check
- 02
Raw material selection (stock/specialty materials)
- 03
Laser fine cutting / micro waterjet cutting / wire EDM
- 04
CNC milling & CNC bending
- 05
Laser marking & surface finishing
- 06
Quality inspection & shipping
Materials & Processes
Laser fine cutting
High-precision 2D cuts up to ±0.01 mm for material thicknesses of 0.05 to 4.00 mm, including delicate contours.
Micro waterjet cutting
Cold cutting process for material thicknesses of 0.05 to 40.00 mm with accuracy up to ±0.01 mm.
Wire EDM
Precision electrical discharge machining process for the most demanding contours and tolerances.
CNC milling
Post-processing of cut parts for finishing of contours and functional surfaces.
CNC bending
Downstream forming process for components made from sheet metal blanks.
Laser marking
Permanent marking of components as a downstream process step.
Site
Walldorn
DEManufacturing site
- Lot size
- Single parts to series
- Laser cutting machines
- Micro waterjet machines
- Machines for post-processing and finishing
Parts
Inside the production
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Laser fine cuttingCutting/Separating | ±0.01 mm | – | – | – | – |
| Micro waterjet cuttingCutting/Separating | ±0.01 mm | – | – | – | – |
| Wire EDMCutting/Separating | higher than ±0.01 mm (more precise than laser/waterjet | – | – | – | – |
| CNC milling (post-processing)Machining | – | – | – | – | – |
| CNC bendingForming | – | – | – | – | – |
| Laser markingSurface | – | – | – | – | – |
| Surface finishingSurface | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Laser cutting machine | – | – | – | – | Walldorn/site not specified |
| Micro waterjet machine | – | – | – | – | Site not specified |
Additional services
Quality
Manufacturing is carried out under a quality management system in accordance with ISO 9001:2015; material certificates in accordance with DIN EN 10204 can be provided.
| Evidence | Walldorn |
|---|---|
| ISO 9001:2015 | |
| DIN EN 10204 (material certificates) |
History
- 2008
Start of over 15 years of experience in micro waterjet cutting