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Dethleffs manufactures caravans, motorhomes and camper vans in Isny im Allgäu, as well as vehicles for Pössl and Crosscamp.

DE

Dethleffs GmbH & Co. KG

Isny im Allgäu · BaienfurtNew on Amplifa

1832Founded (whip manufactory); caravan construction since 1931
283,000 m²Factory site Isny im Allgäu
Annual production
1931Germany's first caravan

About Dethleffs

Dethleffs GmbH & Co. KG is a manufacturer of caravans, motorhomes and camper vans based in Isny im Allgäu. The company was founded in 1832 as a whip manufactory; in 1931, company founder Arist Dethleffs designed Germany's first caravan, the so-called "Wohnauto" (motor home). Since 1958 the company has produced exclusively leisure vehicles, and since 1977 also motorhomes on a series-production basis. At its headquarters in Isny, on a factory site of around 283,000 m², caravans and motorhomes of the Dethleffs brand as well as camper vans and urban vehicles for the Pössl and Crosscamp brands are developed, assembled and painted; an in-house service center handles maintenance, repair and servicing. In the "Reiseziel Zukunft" (Destination Future) initiative, Dethleffs develops electrically powered vehicle concepts (e.home Caravan, e.home eco, c.fold, c.core) and relies on lightweight and sustainable materials such as Alucore, Necto®, recycled PET and flax. The company belongs to the Erwin Hymer Group, a 100-percent subsidiary of Thor Industries.

Site
Isny im Allgäu
Processes
Caravan production (series production of caravans), Motorhome production, Camper van and urban vehicle production (for Pössl and Crosscamp), Maintenance, repair and servicing (Service Center Isny), Paint shop (new production hall 2001 with paint shop), Vehicle configurator, Dealer network/service in Europe, Own service center in Isny (maintenance, repair, servicing)
Materials
Alucore (aluminum honeycomb structure), Necto® (lightweight material made of embossed aluminum sheets), Recycled PET (insulation, wall construction), Flax (sandwich panels for outer skin), Linoleum (flooring, made from renewable raw materials), Sheep's wool (upholstery), Lithium-ion batteries (approx. 80 kWh, e.home Caravan), Recycled PET
Industries
Caravanning / leisure vehicles, Caravan construction, Motorhome construction, Camper vans / urban vehicles
  1. 01

    Design and development (Isny, Innovation Camp Baienfurt)

  2. 02

    Wall construction and sandwich manufacturing

  3. 03

    Paint shop

  4. 04

    Series assembly of caravans

  5. 05

    Series assembly of motorhomes and camper vans

  6. 06

    Service Center (maintenance, repair, servicing)

  7. 07

    Spare parts customer service and dealer network in Europe

Materials and Processes

Alucore

Alucore (aluminum honeycomb structure)

Aluminum honeycomb structure for lightweight construction, used in the c.fold development.

Necto

Necto® (lightweight material made of embossed aluminum sheets)

Lightweight material made of embossed aluminum sheets for vehicle construction, including in the c.core study.

rPET

Recycled PET

Used as insulation and in wall construction.

Flachs

Flax (sandwich panels)

Sandwich panels made of flax for the outer skin, including in the e.home eco.

Linoleum

Linoleum

Floor covering made from renewable raw materials.

Schafwolle

Sheep's wool

Natural material for upholstery, including in the e.home eco.

Li-Ion

Lithium-ion batteries

Approx. 80 kWh battery capacity in the e.home Caravan for the self-propelled caravan.

Locations

Isny im Allgäu

DE

Headquarters, production, service center, McRent station

Lot size
Large-scale series
Materials
Aluminum, plastics, wood-based materials
  • Paint shop
  • Production halls for caravans, motorhomes and camper vans (11,000 m² camper van hall)

Baienfurt

DE

Innovation Camp (e.g. c.fold development)

Industries

Caravanning / leisure vehiclesCaravan constructionMotorhome constructionCamper vans / urban vehicles

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Caravan production (series production of caravans)Assembly–––––
Motorhome productionAssembly–––––
Camper van and urban vehicle production (for Pössl and Crosscamp)Assembly–––––
Maintenance, repair and servicing (Service Center Isny)Assembly–––––
Paint shop (new production hall 2001 with paint shop)Surface–––––

Additional services

Vehicle configuratorDealer network/service in EuropeOwn service center in Isny (maintenance, repair, servicing)Spare parts customer serviceKnowledge and service portalOperating manuals & rescue cardsFinancing (ERWIN HYMER GROUP Finance)Rental via partner McRentDethleffs Connect app (vehicle digitalization)Original accessories shopConfiguration/development and production of camper vans and urban vehicles for Pössl and Crosscamp
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