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DEUREX – Fertigung

Manufacturer of synthetic and natural industrial waxes, wax emulsions, dispersions and the oil binder DEUREX PURE.

DEUREX Logo

DEUREX AG

Elsteraue (Saxony-Anhalt) · Headquarters, production and warehouseNew on Amplifa

1989Founded
Legal form: AG (public limited company)Stendal District Court, HRB 5828
ElsteraueProduction and administration site
6.55 l of oil per kgAdsorption capacity of DEUREX PURE

About DEUREX

Founded in 1989, DEUREX AG is a family company headquartered in Elsteraue (Saxony-Anhalt) that manufactures synthetic and natural industrial waxes. As a backwardly integrated company, DEUREX draws on its own synthetic wax raw materials and operates the first large-scale production plant for renewable sugar cane waxes. The portfolio includes PE waxes, Fischer-Tropsch waxes, amide, hybrid, sugar cane and carnauba waxes in all delivery forms, from coarse wax granulate and micronized waxes with a narrow particle size distribution to wax dispersions and emulsions in aqueous or oily form. Core processes are the invented spray micronization in the spray tower, the oxidation of PE and FT waxes, and the coating of waxes with additives such as silica or PTFE. With the award-winning oil and chemical binder DEUREX PURE, the high-performance additives MASTERWAX and the biodegradable BIOMER waxes, the company diversifies its portfolio. It supplies industries such as printing inks, paints and coatings, paper, textiles, polishes, rubber, cables, PVC, hot melts and bitumen.

Site
Elsteraue
Processes
Production of synthetic and natural industrial waxes (PE waxes, sugar cane waxes,, Spray micronization of waxes (spray tower), Oxidation of PE waxes and FT waxes (oxidation plant), Production of oil and chemical binder DEUREX PURE (hydrophobic wax nonwoven/adsorbent), Coating of waxes with additives (e.g. silica, PTFE), Manufacture of synthetic and natural industrial waxes, Wax emulsions and wax dispersions, Oil and chemical binders (DEUREX PURE)
Materials
Polyethylene waxes (PE waxes), Fischer-Tropsch waxes, Sugar cane waxes, Amide waxes, Hybrid waxes (with sugar cane and carnauba wax contents), Carnauba wax, BIOMER biodegradable waxes, PTFE (as coating)
Certificates
Certification of DEUREX PURE by DEKRA (list of tested oil binders), DEKRA-tested oil binder, Certificates of analysis (COA)
Founded
1989
Industries
Printing inks, Paints and coatings, Paper, Textiles, Polishes, Rubber
  1. 01

    Production of synthetic wax raw materials (PE, Fischer-Tropsch)

  2. 02

    Extraction of natural raw materials (sugar cane, carnauba)

  3. 03

    Spray micronization in the spray tower

  4. 04

    Oxidation of PE and FT waxes

  5. 05

    Coating with additives (silica, PTFE)

  6. 06

    Refining into emulsions and dispersions

  7. 07

    Filling and shipping

Materials and processes

PE

Polyethylene waxes (PE waxes)

Synthetic waxes as base additive for surface properties and slip agents.

FT

Fischer-Tropsch waxes

Synthetic waxes, produced in-house since 2015.

SC

Sugar cane waxes

Natural, renewable wax from the first large-scale production.

AM

Amide waxes

Wax raw material for applications with high demands on hardness and temperature resistance.

HY

Hybrid waxes

Combinations with sugar cane and carnauba wax contents for combined properties.

CB

Carnauba wax

Natural wax as a component in hybrid waxes.

PTFE

PTFE (coating)

Additive for coating micronized waxes.

SiO2

Silica (coating)

Additive for coating micronized waxes.

BIO

BIOMER biodegradable waxes

Biodegradable and compostable waxes as a polymer substitute to avoid microplastics.

Sites

Standort Elsteraue

Elsteraue

DE

Headquarters, production and warehouse

Materials
PE waxes, Fischer-Tropsch waxes, sugar cane waxes, hybrid waxes, micronized waxes, DEUREX PURE
  • Production plant for PE waxes (1990)
  • Spray tower for spray micronization (2000)
  • DEUREX PURE production plant (2013)
  • Production plant for sugar cane waxes (2013)
  • Oxidation plant for PE and FT waxes (2019)

Products and components

Micronized waxes
Micronized waxesSpray micronization · Printing inks, coatings
Wax granulate
Wax granulateExtrusion/granulation · Rubber, PVC
DEUREX PURE oil binder
DEUREX PURE oil binderWax nonwoven · Environmental technology, emergency management
Wax emulsions and dispersions
Wax emulsions and dispersionsEmulsification · Paints and coatings
Coated waxes (silica/PTFE)
Coated waxes (silica/PTFE)Coating · Printing inks, coatings

Inside the production

Production site Elsteraue
Production site Elsteraue
DEUREX wax products
DEUREX wax products

Industries

Printing inksPaints and coatingsPaperTextilesPolishesRubberCablesPVCHot meltsBitumenWater treatmentEmergency management/fire servicesEnvironmental technologyOil/gas offshoreWind energy

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of synthetic and natural industrial waxes (PE waxes, sugar cane waxes,Plastics––––Polyethylene waxes, Fischer-Tropsch waxes, Sugar cane waxes, Amide waxes, Hybrid waxes, Carnauba wax
Spray micronization of waxes (spray tower)Plastics––––Waxes
Oxidation of PE waxes and FT waxes (oxidation plant)Surface––––PE waxes, Fischer-Tropsch waxes
Production of oil and chemical binder DEUREX PURE (hydrophobic wax nonwoven/adsorbent)Plastics––––synthetic wax
Coating of waxes with additives (e.g. silica, PTFE)Surface––––Waxes, Silica, PTFE

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production plant for PE waxes–1–1990Elsteraue
Spray tower (spray micronization)–1–2000Elsteraue
DEUREX PURE production plant–1–2013Elsteraue
Production plant for sugar cane waxes–1–2013Elsteraue
Oxidation plant for PE waxes and FT waxes–1–2019Elsteraue

Additional services

Manufacture of synthetic and natural industrial waxesWax emulsions and wax dispersionsOil and chemical binders (DEUREX PURE)Spray micronization of waxesCoated waxes (e.g. with silica or PTFE)Oxidation of PE and FT waxes

Quality

DEUREX provides certificates of analysis (COA) for batches. The oil binder DEUREX PURE has been tested by DEKRA Industrial GmbH and is listed in the list of tested oil binders.

EvidenceElsteraue
DEKRA-tested oil binder
Certificates of analysis (COA)

History

  1. 1989

    Founding of DEUREX GmbH

  2. 1990

    Installation of the first production plant for PE waxes

  3. 1997

    Invention of spray micronization of waxes

  4. 2000

    Commissioning of the first spray tower

  5. 2001

    Expansion of production capacities

  6. 2005

    Expansion of production capacities for PE waxes

  7. 2007

    Founding of DEUREX AG for the marketing of waxes

  8. 2008

    Invention of sugar cane waxes

  9. 2009

    Further expansion of production capacities

  10. 2010

    Invention of the oil and chemical binder DEUREX PURE

  11. 2012

    Expansion of the production and warehouse site

  12. 2013

    Start of production of DEUREX PURE and sugar cane waxes

  13. 2014

    Development and introduction of hybrid waxes

  14. 2015

    Expansion of PE wax capacities; start of Fischer-Tropsch wax production

  15. 2017

    Relaunch of micronized waxes; winner of the European Inventor Award (EPA)

  16. 2018

    Capacity expansion for coated waxes

  17. 2019

    New construction of oxidation plant for PE and FT waxes

  18. 2020

    MASTERWAX 1.0 high-performance additive

  19. 2022

    BIOMER, biodegradable waxes

  20. 2024

    Probably the hardest wax in the world

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