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Extraction and processing of saline raw materials by solution mining into potassium chloride, magnesium chloride, sodium chloride and brines in Bleicherode.

DE

DEUSA International GmbH

Bleicherode · Kehmstedt · Breitenworbis (OT Bernterode) · SollstedtNew on Amplifa

2001Acquisition by DEUSA International GmbH (roots back to
6Locations
120 kt/yearTarget production volume potash wet
GmbHLegal form, HRB 405310 (District Court Jena)

About DEUSA International

DEUSA International GmbH is a long-established potash company headquartered in Bleicherode, Thuringia. In the Bleicherode Chemical Industry Park, the company produces potassium chloride, magnesium chloride, sodium chloride and various brines of technical quality. Raw material extraction is carried out by underground solution mining (selective carnallitite solution mining, hot leaching process) at the brine field in Kehmstedt; processing of the brine into salts takes place in a brine processing plant from 1988, complemented by drying plants for potash (2012, 2020) and a bischofite plant (1996). In addition, DEUSA operates a natural-gas-based gas engine power plant with combined heat and power, conducts underground backfilling with mineral waste, recycles salt-containing waste at the surface and reclaims tailings heaps. The products are used among others in the construction industry (Sorel cement, magnesia screed, abrasives), the fertilizer and feed industry, and in winter road maintenance. Since 2001, the company formerly founded as Deusa Solbergwerke und Aufbereitungs GmbH has belonged to DEUSA International GmbH; the investment program targets a production volume of 120 kt potash (wet) per year.

Site
Bleicherode
Processes
Solution mining / hot leaching processes (selective carnallitite solution mining), Processing of brines for the production of salts using technical and chemical processes, Production of bischofite (solid magnesium chloride MgCl2x6H2O), Drying of potassium chloride (KCL drying plant, potash drying), Underground backfilling with mineral waste / waste recycling at the surface, Energy generation (natural-gas-based gas engine power plant), Brine processing and production of base salts (potassium chloride, magnesium chloride, sodium, Filling/distribution
Materials
Potassium chloride (potash), Magnesium chloride / magnesium chloride hexahydrate (bischofite, MgCl2x6H2O), Sodium chloride (table salt), Magnesium chloride brine (Edelsole ES, desulfated Edelsole EES, S20, S25, S30), Sodium chloride brine, Hard salt, Carnallitite, Magnesium chloride / bischofite (magnesium chloride hexahydrate)
Certificates
DIN EN ISO 9001:2015, GMP+ Feed Safety Assurance Module 2020, DIN EN ISO 50001:2018 (Energy Management), CrefoZert (creditworthiness certificate), Environmental certificate Dual System 'Der Grüne Punkt' (The Green Dot), IHK certificate for training company, Quality seal 'Sicher mit System', ISO 9001:2015 (TÜV Rheinland), ISO 50001:2018 (GUTcert), GMP+ FSA 2020 (DEKRA), CrefoZert (Creditreform), Quality seal 'Sicher mit System' (BG RCI)
Founded
2001
Industries
Construction industry (Sorel cement, magnesia screed, abrasives), Agriculture / fertilizer industry, Feed industry, Winter road maintenance, Chemical industry
  1. 01

    Underground extraction of saline raw materials by solution mining (brine field

  2. 02

    Brine processing for the production of base salts

  3. 03

    Drying (KCl/potash drying) and bischofite production

  4. 04

    Filling and distribution

  5. 05

    Underground backfilling with mineral waste / waste recycling at the surface

  6. 06

    Energy generation (gas engine power plant, combined heat and power)

Raw Materials and Processes

KCl

Potassium chloride (potash)

Technical quality, dry or moist, for fertilizers and industrial applications.

MgCl2·6H2O

Magnesium chloride / bischofite (magnesium chloride hexahydrate)

Technical quality and GMP+ feed quality for construction industry, winter road maintenance and feed.

NaCl

Sodium chloride (table salt)

Base salt from brine processing.

ES/EES

Magnesium chloride brine (Edelsole ES, desulfated Edelsole EES, S20/S25/S30)

For winter road maintenance and Sorel cement production.

NaCl-Sole

Sodium chloride brine

Technical quality as a liquid product.

Carnallitit

Carnallitite

Raw material of selective carnallitite solution mining.

Hartsalz

Hard salt

Basis of the original potash mining since 1903.

Locations

Bleicherode (Nordhäuser Str. 2)

DE

Headquarters: processing of brines into salts using technical and chemical processes, energy generation

Materials
Potassium chloride, magnesium chloride, sodium chloride, brines
  • Brine processing plant (1988)
  • Bischofite plant (1996)
  • Gas engine power plant (1995, fully owned by the company since 2009)
  • KCl drying plant (2012)
  • Potash drying plant (2020)

Bleicherode (Nordhäuser Str. 66)

DE

Maintenance of mining and other plants

Bleicherode (Nordhäuser Str. 70)

DE

Underground backfilling with mineral waste; HR department (c/o NDH waste disposal company, branch office)

Materials
mineral waste

Kehmstedt (Hauptstr. 55)

DE

Underground extraction of saline raw materials by solution mining (brine field)

Materials
Carnallitite

Breitenworbis – OT Bernterode

DE

Underground backfilling with mineral waste (c/o NDH waste disposal company, branch office)

Materials
mineral waste

Sollstedt

DE

Underground backfilling with mineral waste (c/o NDH waste disposal company, branch office)

Materials
mineral waste
  • Shaft hoisting systems

Industries

Construction industry (Sorel cement, magnesia screed, abrasives)Agriculture / fertilizer industryFeed industryWinter road maintenanceChemical industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Solution mining / hot leaching processes (selective carnallitite solution mining)Engineering––––Carnallitite, Hard salt
Processing of brines for the production of salts using technical and chemical processesEngineering––––Potassium chloride, Magnesium chloride, Sodium chloride
Production of bischofite (solid magnesium chloride MgCl2x6H2O)Engineering––––Magnesium chloride
Drying of potassium chloride (KCL drying plant, potash drying)Engineering––––Potassium chloride
Underground backfilling with mineral waste / waste recycling at the surfaceEngineering––––salt-containing waste, mineral waste
Energy generation (natural-gas-based gas engine power plant)Engineering–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Brine processing plant–––1988Bleicherode
Plant for the production of bischofite–––1996Bleicherode
Gas engine power plant (natural-gas-based)–1–1995Bleicherode
KCL drying plant–––2012Bleicherode
Potash drying plant–––2020Bleicherode
Shaft hoisting systems––––Bleicherode / Sollstedt

Additional services

Brine processing and production of base salts (potassium chloride, magnesium chloride, sodiumFilling/distributionUnderground backfilling with mineral wasteWaste recycling at the surface / tailings heap reclamationEnergy generation (gas engine power plant, combined heat and power)Research and development / development of customized solutionsRecycling of salt-containing waste

Quality and Certifications

From salt extraction to filling, all production chains are continuously monitored and controlled; the quality management system is certified to DIN EN ISO 9001:2015, and there is also an energy management system according to ISO 50001.

EvidenceBleicherode
ISO 9001:2015 (TÜV Rheinland)
ISO 50001:2018 (GUTcert)
GMP+ FSA 2020 (DEKRA)
CrefoZert (Creditreform)
Quality seal 'Sicher mit System' (BG RCI)

History

  1. 1858

    Birth of German potash mining

  2. 1899

    Construction of a royal Prussian salt mine in Bleicherode

  3. 1903

    First finished production based on hard salt mining

  4. 1970–1978

    Development of selective carnallitite solution mining and processing technology; roots of DEUSA International go back to 1890

  5. 1976

    First drilling as part of an exploration program

  6. 1978

    Small-scale technical trials in the underground workings of the Bleicherode potash mine

  7. 1979

    Drilling of the first production borehole

  8. 1981

    Start of research and development activities at the brine field in Kehmstedt

  9. 1985

    Start of the hot leaching process

  10. 1988

    Commissioning of the brine processing plant

  11. 1993

    Foundation of Deusa Solbergwerke und Aufbereitungs GmbH

  12. 1995

    Construction of a natural-gas-based gas engine power plant as a joint project with TEAG (today E.ON)

  13. 1996

    Commissioning of a plant for the production of bischofite (MgCl2·6H2O)

  14. 2001

    Acquisition by DEUSA International GmbH; investment program for occupational safety, stabilization, capacity increase and energy efficiency with the target of 120 kt production volume

  15. 2009

    Development of new field sections, new drilling; acquisition of the E.ON shares in the power plant

  16. 2012

    Commissioning of the KCl drying plant

  17. 2017

    Merger with NDH Entsorgungsbetreibergesellschaft mbH

  18. 2020

    Commissioning of the new potash drying plant; the entire potash production can be dried

  19. 2026

    Anniversary: 25 years of DEUSA International GmbH

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