Development and manufacture of plastic pipe systems made of PP and HDPE for wastewater, infrastructure and oil/gas
Deutsche Bogenn GmbH
Sassnitz / Neu MukranNew on Amplifa
About Bogenn
Deutsche Bogenn GmbH, with its manufacturing plant in Sassnitz/Neu Mukran, develops and produces plastic pipe systems for building, infrastructure and industrial applications. The portfolio comprises low-noise PP wastewater pipes (Desibella 18/24) as 3-layer pipes made of PP and mineral-reinforced PP-MD, HDPE100 pressure pipes, HDPE80 natural gas pipes, HDPE spiral pipes with diameters up to 3600 mm, microduct pipes for fibre optic cables, cable ducting pipes, PP-R compressed air pipes and reinforced thermoplastic pipes (RTP) with fibre reinforcement of glass, aramid or carbon fibre for pressures up to PN200. The pipes are manufactured on specially developed extrusion and spiral pipe production lines. In addition to the plant, the company offers a mobile production technology that allows HDPE spiral pipes to be manufactured directly on site at the project. The R&D team continuously develops the RTP technology. Products are customised in pipe lengths and colours according to customer requirements.
- Site
- Sassnitz / Neu Mukran
- Processes
- Manufacture of Desibella 18 wastewater pipes/fittings (3-layer PP), Manufacture of Desibella 24 wastewater pipes/fittings (3-layer PP), HDPE100 pressure pipes (extrusion technology), HDPE80 natural gas pipes (extrusion technology), HDPE spiral pipes (patented production lines, mobile production technology), Microduct pipes (extrusion process), Cable ducting pipes (extrusion process), Reinforced thermoplastic pipes RTP (3-layer composite structure)
- Materials
- PP (polypropylene), PP-MD (mineral-reinforced polypropylene), HDPE (high-density polyethylene), PE, PP-R (random polypropylene copolymer), PE-RT, PVDF, Glass fibre (fibre reinforcement)
- Certificates
- Conformity certificate PP wastewater pipes (DIN EN 1451-1, DIN 4102-1), Conformity marking PP wastewater pipes (DIN EN 1451-1, DIN 4102-1, IMA Dresden)
- Industries
- Building services/wastewater, Water supply/infrastructure, Natural gas, Oil and gas, Telecommunications/fibre optics, Geothermal energy
- 01
Raw material intake
- 02
Extrusion / spiral pipe winding
- 03
Quality control (MFI, hydrostatic testing)
- 04
Shipping or on-site production
- 05
Accessories/fittings
Materials & Processes
PP (polypropylene)
Outer and inner layer of the 3-layer wastewater pipes with high chemical resistance and impact strength.
PP-MD (mineral-reinforced PP)
Middle layer of the wastewater pipes for sound insulation, ring stiffness and thermal expansion resistance.
HDPE100
Pressure pipes Ø20–1200 mm for drinking and utility water according to DIN EN 12201.
HDPE80
Natural gas pipes Ø20–630 mm for underground gas distribution lines according to DIN EN 1555.
PE / PE-RT
Protective casings for microduct bundles as well as thermoplastic layers of the RTP pipes.
PP-R (random copolymer)
Pipes and fittings for safe compressed air installations.
PVDF
Thermoplastic layer for oil and gas applications in RTP pipes.
Glass fibre, aramid, carbon fibre
Fibre reinforcement of the middle layer in RTP composite pipes for pressures up to PN200.
Elastomer seals
Sealing of the pipe socket connections in wastewater and spiral pipes.
Sites
Sassnitz / Neu Mukran
DEManufacturing plant
- Materials
- PP, PP-MD, HDPE, PE, PP-R, PE-RT, PVDF, fibre reinforcements
- Extrusion/pipe production lines Ø20–1200 mm HDPE
- PP lines Ø50–160 mm
- Microduct lines Ø7–25 mm
- Cable ducting lines Ø32–200 mm
- Spiral pipe lines Ø600–3600 mm (patented technology)
- Mobile production technology for on-site production
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of Desibella 18 wastewater pipes/fittings (3-layer PP)Plastics | – | 6000 mm × Ø160 mm | – | – | PP, PP-MD |
| Manufacture of Desibella 24 wastewater pipes/fittings (3-layer PP)Plastics | – | 6000 mm × Ø160 mm | – | – | PP, PP-MD |
| HDPE100 pressure pipes (extrusion technology)Plastics | – | Ø1200 mm | – | – | HDPE |
| HDPE80 natural gas pipes (extrusion technology)Plastics | – | Ø630 mm | – | – | HDPE |
| HDPE spiral pipes (patented production lines, mobile production technology)Plastics | – | 50 m × Ø3600 mm | – | – | HDPE |
| Microduct pipes (extrusion process)Plastics | – | Ø25 mm | – | – | HDPE, PE, PP |
| Cable ducting pipes (extrusion process)Plastics | – | Ø200 mm | – | – | HDPE, PP |
| Reinforced thermoplastic pipes RTP (3-layer composite structure)Plastics | – | Ø1200 mm | – | – | HDPE, PP, PE-RT, PVDF, Glass fibre, Aramid, Carbon fibre |
| Compressed air pipes and fittings made of PP-RPlastics | – | – | – | – | PP-R |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Extrusion/pipe production lines (specially developed) | – | – | Ø20–1200 mm HDPE; Ø50–160 mm PP; Ø7–25 mm microduct; Ø32–200 mm cable ducting | – | Sassnitz / Neu Mukran |
| HDPE spiral pipe production lines (patented technologies) | – | – | Ø600–3600 mm, ring stiffness SR2–128 kN/m² | – | Sassnitz / Neu Mukran (also mobile on-site) |
Additional services
Quality
Pipes are inspected from raw material intake through to shipping in accordance with defined quality procedures, including melt flow index (MFI) according to DIN EN ISO 1133-1, length change and hydrostatic pressure tests according to DIN 16874/16876. The in-house production control is accompanied by external monitoring by IMA Materialforschung und Anwendungstechnik GmbH Dresden.
| Evidence | Sassnitz / Neu Mukran |
|---|---|
| Conformity marking PP wastewater pipes (DIN EN 1451-1, DIN 4102-1, IMA Dresden) |